HV610C Series Frequency Inverter. User Manual (Version: 3.1.14) - page 1

 

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HV610C Series Frequency Inverter. User Manual (Version: 3.1.14) - page 1

 

 

Safety precautions
Before Installation
Warning
Do not install inverter finding the control system with water in, or inverter with missing parts or
damaged parts.
Please do not install inverter when the packing list is not consistent with the physical name.
Warning
Carefully handled when loading, otherwise it may damage the inverter.
Please don’t use the damaged driver or missing parts inverter, there may be risk of injury.
Don’t touch components of the control system, otherwise it will cause danger of static electricity.
During Installation
Warning
Mount the inverter on incombustible surface like metal, and keep away from flammable
substances. Otherwise it may cause fire.
Do not twist the mounting bolt of the equipment, especially the screw bolt marked in RED.
Prohibit the use in the dangerous environment where inflammable or combustible or explosive
gas, liquid or solid exists. Or it may cause electric shock or fire.
Caution
Do not drop the conducting wire stub or screw into the inverter. Otherwise ,it may cause
damage to the inverter.
Please install the inverter at the place of less direct sunlight and vibration.
Please mind the location of its installation when more than two inverters are installed in one
cabinet, so that radiation effect is promised.
During Wiring
Warning
Operation shall be performed by the professional engineering technician. Otherwise there will
be unexpected danger.
There shall be circuit breaker between the inverter and power supply. Otherwise, there may be
fire.
Make sure the power is disconnected prior to the connection. Otherwise there will be danger of
electric shock.
The earth terminal shall be earthed reliably. Otherwise there may be danger of electric shock.
Warning
Please don't put the power line and the signal line from the same pipelinewhen operating
wiring, please make power line and signal line apart above 30cm.
The encoder must use shielded cable, and the shield must ensure that a single side of a
reliable ground!
Do not connect the input power cable to the output terminals(U 、 V 、 W).Attention to the
terminals of the mark and do not make wrong connection. Otherwise it may damage the
inverter.
The brake resistor must be connected between the terminals (+)、 (B). and never connect
to DC bus terminals (+)、(-) , otherwise it may cause fire.
Ensure the wiring meet the EMC requirements and the local safety standard.
The wire size shall be determined according to the manual. Otherwise, accident may be
caused!
Before Power-on
Caution
Any part of the inverter need not to carry on pressure test,which has been done before
leaving factory.Or accident may be caused.
Please confirm whether the power voltage class is consistent with the rated voltage of the
inverter and the Input terminal (R 、 S 、 T) and Output terminal(U 、 V 、 W)cable connecting
positions are correct, and check whether the external circuit is short circuited and whether
the connecting line is firm,otherwise it may damage the inverter.
Do not frequently turn ON/OFF power .If continuously ON/OFF power is needed, please
make sure the time interval more than 1 minute.
Caution
The cover must be well closed prior to the inverter power-on. Otherwise electric shock may
be caused!
All the external fittings must be connected correctly in accordance with the circuit provided in
this manual.Or accident may occur.
Upon Power-on
Warning
Do not open the cover of the inverter upon power-on.Otherwise there will be danger of
electric shock!
Do not touch the inverter and its surrounding circuit with wet hand. Otherwise there will be
danger of electric shock.
Do not touch the inverter terminals (including control terminal). Otherwise there will be
danger of electric shock.
At power-on, the inverter will perform the security check of the external stong-current circuit
automatically. Thus, at this time please do not touch the terminals U、V、W, or the terminals
of motor, otherwise there will be danger of electric shock.
If the parameter identification is required, pay attention to the danger of injury arising from
the rotating motor. Otherwise accident may occur.
Do not change the factory settings at will. Otherwise it may damage the equipment.
During the Operation
Warning
Do not touch the fan, heat sink or discharge resistor to sense the temperature. Otherwise,
you may get burnt.
Detection of signals during the operation shall only be conducted by qualified technician.
Otherwise, personal injury or equipment damage may be caused.
Cautions
Do not control run/stop by using contactor.Or equipment damage may be caused!
Avoid anything falling into the equipment when inverter is running.Or damage may be
caused.
Maintenance
Warning
Do not carry out repairs and maintenance of equipment with power on. Otherwise, there is a
risk of electric shock!
No specially trained personnel can not make inverter implementation of repairs and
maintenance. Otherwise, personal injury or equipment damage may be caused!
Make sure the inverter when the inverter voltage is lower than AC36V implementation of the
maintenance and repair, five minutes after power prevail. Otherwise, the residual charge on
the capacitor will cause damage!
Make the inverter parameter settings, only with all pluggable plug in and out in the case of
power outages!
Precautions
Motor Insulation Inspection
Motor in use for the first time, placed a long time before re-use and periodic
inspection should be done, the motor insulation should be checked, to prevent the
motor winding insulation failure and damage to the inverter. To motor insulation check
connection separate from the inverter, 500V megger is recommended, should ensure
that the measured insulation resistance of not less than 5MΩ.
●Motor Thermal Protection
If the rated capacity of the motor Yes not match those of the inverter, especially
when the rated power of the inverter is higher than the rated power of the motor, be
sure to adjust the inverter motor protection parameter values , or thermal relay shall be
mounted for motor protection.
●Running with Frequency higher than Power Frequency
This inverter can provide output frequency from 0Hz to 3200Hz. If the customer is
required to run 50Hz above, consider the mechanical endurance of the device.
●Vibration of Mechanical Device
The inverter may encounter the mechanical resonance point at certain output
frequencies, which can be avoided by setting the skip frequency parameters in the
inverter.
Motor Heat and Noise
Since the output voltage of inverter is PWM wave and contains certain harmonics,
the temperature rise, noise and vibration of the motor comparing with the power
frequency will be increased slightly.
Use with the voltage different with the rated voltage
If the HV610C series inverter is used outside the allowable working voltage range
as specified in this manual, it is easily lead to the inverter devices damage. If needed,
use the corresponding boost or lower voltage transformer processing.
The output side with the pressure-sensitive devices or to improve the power factor
capacitor
Since the inverter output is PWM wave, the output side if installed with capacitors
to improve the power factor or lightning varistors. Easily lead to the inverter
instantaneous overcurrent or even damage the drive, do not use.
Switching Devices like Contactors Used at the Input and Output terminal
If a contactor is installed between the power supply and the input terminal of the
inverter, it is not allowed to use the contactor to control the startup/stop of the inverter.
Necessarily need to use the contactor control inverter start and stop of not less than an
hour. Frequent charge and discharge will reduce the service life of the capacitor inside
the inverter. If switching devices like contactor are installed between the output terminal
and the motor, should ensure that the inverter output off operation, otherwise easily lead
to the inverter module damage.
●Change Three-phase Input to Two-phase Input
It is not allowed to change the HV610C series three-phase inverter into two-phase.
Otherwise, it may cause fault or damage to the inverter. This operation must be handed
under HNC technical guidance.
●Lightning Surge Protection
The series inverter has lightning over current protection device, and has certain
self-protection ability against the lightning. In applications where lightning occurs
frequently, the user shall install additional protection devices in front of the inverter.
Altitude and Derating Use
Altitude of over 1000m of the region, the heat sink’s cooling effect of the inverter
may turn poorer due to the thin air. Therefore, it needs to derate the inverter for use.
This case please contact our technical advice.
Some Special Use
If the user needs to use the inverter with the methods other than the recommended
wiring diagram in this manual, such as DC bus, please consult our company.
Cautions of Inverter scrapped
The electrolytic capacitors on the main circuit and the PCB may explode when they
are burnt. Emission of toxic gas may be generated when the plastic parts are burnt.
Processed as industrial waste.
Adaptable Motor
1) The standard adaptable motor is four-pole squirrel-cage asynchronous induction
motor or permanent magnetic synchronous motor. If such motor is not available, be
sure to select adaptable motors in according to the rated current of the motor.
2) The cooling fan and the rotor shaft of the non-frequency-conversion motor adopt
coaxial connection. When the rotating speed is reduced, the heat sink cooling effect will
be reduced. Therefore, overheating occasions should be retrofitted with a strong
exhaust fan or replace the variable frequency motor.
3) Since the inverter has built-in standard parameters of the adaptable motors, it is
necessary to perform motor parameter identification or modify the default values so as
to comply with the actual values as much as possible, or it may affect the performance
and protective properties.
4)Since short circuit cable or internal circuit of motor may cause alarm,or even machine
explosion,please do insulation and short circuit test before the initial use as well as daily
maintenance.Note be sure to do this test, inverter and tested parts must be all
separated!
EMC Guidance
According to the national standard of GB/T12668.3, HV610C comply with the
requirements for electromagnetic interference and anti-electromagnetic interference.
HV610C series inverter meet international standard as below,the products have
passed CE certification.
IEC/EN 61800-5-1 2003 Safety Regulations Commission-able Electric Drive
System
IEC/EN 61800-32004 Commission-able Electric Drive System
To obtain good electromagnetic compatibility in general industrial environment,
please refer to the following instruction
Installation of EMC guidance
1)
Ground wire of inverter and other electrical products should be well grounded.
2)
Try not set parallel arrangement for inverter input/output power line and weak
electric signal lines, set vertical arrangement if possible.
3)
The inverter output power line is recommended to use shielded cable, or steel
shielded power line, and shielding layer should be reliable grounded. Twisted
pair shielded control cable is recommended for wiring of interference device.
4)
If the distance between the inverter and the motor exceeds
100 meters,
output filter or reactor shall be installed.
Input filter installation EMC guidance
1)
NoteThe filters should strictly be used according to the rated value. As filter
belongs to class I appliances, filter metal shell ground shold be large area well
connected to installation cabinet metal ground, and good conductive continuity
is required. Otherwise there will be risk of electric shock and serious impact on
the EMC effect.
2)
EMC test proves, filter and PE end must be connected to the same public
ground, otherwise it will seriously affect the EMC effect.
3)
Filter should be installed as close as possible to the inverter power supply input.
Content
Section I. Product Information
1
1.1 Nameplate specification
1
1.2 Model specification
1
1.3 Product series
2
1.4 Product shape
3
1.4.1 Product Component Name
3
1.4.2 Product Outline, Mounting Dimension, and Weight
4
1.5 Standard specification
7
Section II. Installation &Wiring
9
2.1 Use of the environment
9
2.2 Handling and installation
9
2.3 Wiring
11
2.3.1 HV610C diagram
11
2.3.2 Typical wiring of HV610C in Crane applications
12
2.4 Main circuit terminals
13
2.4.1 HV610C main circuit terminals
13
2.5 Control circuit terminals
14
2.5.1 Control circuit terminals description
14
2.5.2 Description of wiring of control terminals
17
2.6 Standby circuit
19
Section IV. Keyboard Operation
20
4.1 Keyboard size
20
4.1.1 HV610C keyboard specification
20
4.1.2 Keyboard warehouse dimension
20
4.2 Display Interface
21
4.2.1 Indicator light indicates run
21
4.3 Examples for parameter setting
22
4.3.1 Methods of checking and modifying function codes
22
4.3.2 Two quick search modes for function code parameters there
23
4.3.3 Commissioning
23
4.3.4 Motor characteristic parameter setting and self - learning
23
4.3.5 Motor parameter automatic tuning
26
4.4 Test running
27
Section V. Parameter Function Table
28
5.1 Monitor function groupU0.00-U0.61
28
5.2 Basic function groupF0.00-F0.28
33
5.3 Parameters for motor 1F1.00-F1.37
42
5.4 Vector control function groupF2.00-F2.22
44
5.5 V/F control groupF3.00-F3.15
46
5.6 Input terminalF4.00-F4.40
50
5.7 Output terminalF5.00-F5.22
61
5.8 Start/stop controlF6.00-F6.15
66
5.9 Keyboard and displayF7.00-F7.14
69
5.10 Auxiliary functionF8.00-F8.53
72
5.11 Overload and protectionF9.00-F9.70
80
5.12 PID function groupFA.00-FA.28
89
5.13 Swing frequency, fixed length and countingFb.00-Fb.09
93
5.14 MS speed function&simple PLC functionFC.00-FC.51
96
5.15 Communication function groupFd.00-Fd.06
99
5.16 User customization function codeFE.00-FE.29
100
5.17 Function code managementFP.00-FP.04
101
5.18 Torque control group A0.00-A0.08
103
5.19 Virtual IO A1.00-A1.21
104
5.20 The second motor controlA2.00-A2.65
108
5.21 The third motor control A5.00-A5.09
111
5.22 AI curve setup A6.00-A6.29
112
5.23 User programmable card parameters A7.00-A7.09 Reserved
114
5.24 Point to point communicationA8.00-8.11
114
Section VI. Fault Diagnosis & Solutions
115
6.1
Fault alarm and solutions
115
Section VII. Inspection & Maintenance
123
7.1 Inspection and Maintenance
123
7.2 Regular replacement of the device
124
7.3 Storage
124
7.4 Measuring and Judgment
124
7.5 Safety Precaution
124
Appendix I H5RS485 Card & RS485Communication Protocol
125
I.1 Communication protocol
125
I.1.1 Protocol content
125
I.2 Protocol Description
125
I.3 Cyclical Redundancy Check
128
Appendix II Parameter Settings List
134
Appendix IV HV610C in Crane Applications
155
1. Overview
155
2. Examples of the typical wiring of HV610C in Crane applications
155
3. Introduction to lifting sequence
156
4. Motor parameters self-tuning
156
5. Debugging steps
157
6. Special function code of braking timing
157
7. Use of application Macros
159
Product Feedback
160
Warranty Agreement
161
Section I. Product Information
HNC frequency inverters have been tested and inspected before leaving the manufacturer.
Before unpacking the product, please check product packaging for shipping damage caused by
careless transportation and whether the specifications and type of the product complies with the
order. If any questions, please contact the supplier of HNC products, or directly contact the
company.
Inspect that the contents are complete (one unit of HV610C frequency inverter, one
operation manual).
Check the nameplate on the side of the frequency inverter to ensure that the product you
have received is right the one you ordered.
1.1 Nameplate specification
1.2 Model specification
HV610C - R75
G
3
Inverter Series
No.
Voltage
1
Single-phase AC220V
No.
Adaptation
2
Three-phase AC220V
R75
0.75kW
3
Three-phase AC380V
1R5
1.5kW
4
Three-phase AC480V
011
11kW
018
18.5kW
No.
Inverter Type
110
110kW
G
General type
400
400kW
P
Fan pump type
1
Section I. Product Information
1.3 Product series
Motor adapter
Inverter model
Rated input A
Rated output A
kW
HP
3-phase inputAC 380V50/60Hz
HV610C-R75G3
0.75
1
3.4
2.1
HV610C-1R5G3
1.5
2
5.0
3.8
HV610C-2R2G3
2.2
3
5.8
5.1
HV610C-004G3
4.0
5
10.5
9.0
HV610C-5R5G3
5.5
7.5
14.6
13.0
HV610C-7R5G3
7.5
10
20.5
17.0
HV610C-011G3
11.0
15
26.0
25.0
HV610C-015G3
15.0
20
35.0
32.0
HV610C-018G3
18.5
25
42
37
HV610C-022G3
22
30
50
45
HV610C-030G3
30
40
68
60
HV610C-037G3
37
50
83
75
HV610C-045G3
45
60
102
91
HV610C-055G3
55
75
124
112
HV610C-075G3
75
100
169
150
HV610C-093G3
90
125
203
176
HV610C-110G3
110
150
248
210
HV610C-132G3
132
175
256
253
HV610C-160G3
160
220
307
304
HV610C-187G3
185
245
350
340
HV610C-200G3
200
270
385
377
HV610C-220G3
220
300
430
426
HV610C-250G3
250
340
468
465
HV610C-280G3
280
380
525
520
HV610C-315G3
315
430
590
585
HV610C-355G3
355
420
665
650
HV610C-400G3
400
530
785
725
HV610C-450G3
450
600
883
820
HV610C-500G3
500
670
954
920
HV610C-560G3
560
750
1085
1030
Table 1-3
2
Section I. Product Information
1.4 Product shape
1.4.1 Product Component Name
Company logo label
orad
Ex
Fan
Lower
Lower panel fixing screw
Protectiv
ard terminal
Main circuit connecti
frequency inverter
Take HV610-022G3 as an example
3
Section I. Product Information
1.4.2 Product Outline, Mounting Dimension, and Weight
W=125mm
D1=170mm
W1=113mm
D=160mm
P
RG
QUI CK
ENTE R
RU N
JOGK
WARN N G
Ri skoe ecr cshock
Wa1 0mi nsmi nspower downbef oe
r emovngcover
i ntal ai osb eo r eu se
Readt hem anaa ndt hesaet ynst al aons
HV610C−R75G3~HV610C-2R2G3
W=160mm
D1=193mm
W1=148mm
D=183mm
P RGQUI CK
E NTER
R UN
WAR NI NG
Ri skoe ect i cshock
Wa1 0m nsm nspow er downbef oe
r emovngc over
Readt hem anuaa ndhes aet ynst al aons
i ntal ai onsb eo r eu se
HV610C-004G3~HV610C-7R5G3
W
D1
W1
D
WAR NI NG
HV610C-011G3~HV610C-160G3
4
Section I. Product Information
W
D
D3
HV610C-185G3~HV610C-560G3
Fig.1−4 Product outline and mounting dimension
Shape dimension and installation dimensionmm
Net
Asse
Shape DIM
Weigh
mbly
W
H
D
W1
H1
D1
H2
kg
apert
ure
HV610C−R75G3
HV610C-1R5G3
125
186
160
113
174
170
/
5
1.6
HV610C-2R2G3
HV610C-004G3
HV610C-5R5G3
160
248
183
148
236
193
/
5
3.5
HV610C-7R5G3
HV610C-011G3
195
330
185
150
315
197
284
6
8.5
HV610C-015G3
HV610C-018G3
227
388
196
150
375
206
341
7
10
HV610C-022G3
HV610C-030G3
255
435
202
150
425
213
400
7
14
HV610C−037G3
HV610C−045G3
307
557
266
230
537
278
501
9
24
HV610C−055G3
HV610C−075G3
HV610C−090G3
377
628
280
240
600
292
568
9
35
HV610C−110G3
HV610C−132G3
500
788
350
270
762
357
728
13
66
HV610C−160G3
5
Section I.
Product Information
Wall mounting
HV610C−185G3
540
900
348
320
867
358
828
13
77
HV610C−200G3
HV610C−220G3
Cabinet installation
HV610C−185G3
540
1268
358
/
/
/
/
/
84
HV610C−200G3
HV610C−220G3
Wall mounting
HV610C−250G3
620
1035
390
500
1005
400
960
13
125
HV610C−280G3
Cabinet installation
HV610C−250G3
780
1650
410
/
/
/
/
/
135
HV610C−280G3
Wall mounting
HV610C−315G3
780
1290
400
600
1257
410
1203
13
185
HV610C−355G3
HV610C−400G3
Cabinet installation
HV610C−315G3
780
1650
410
/
/
/
/
/
195
HV610C−355G3
HV610C−400G3
HV610C−450G3
HV610C−500G3
950
1750
460
/
/
/
/
/
/
HV610C−560G3
6
Section I. Product Information
1.5 Standard specification
Item
Specifications
High performance of current vector control technology to realize
Control system
asynchronous motor and synchronous motor control
Drive performance
High efficiency driving for induction motor and synchronous motor
Maximum frequency
Vector control0~500HzV/Fcontrol0~3200Hz
0.5kHz~16kHz;the carrier frequency will be automatically adjusted
Carrier frequency
according to the load characteristics
Digital setting 0.01Hz
Input frequency resolution
Analog setting maximum frequency ×0.025%
Open loop vector control(SVC)
Control mode
Closed loop vector control(FVC)
V/F control
Startup torque
Type G0.5Hz/150%(SVC)0Hz/180%(FVC)
Speed range
1100(SVC)
Speed stabilizing precision
±0.5%(SVC)
Torque control precision
±5%(FVC)
G type
Over load capability
rated current 150% -1 minuterated current 180% -3 seconds;
Torque boost
Auto torque boost functionManual torque boost 0.1%~30.0%
Linear V/F,Multi-point V/F and Square V/F curve (power of 1.2, 1.4,
V/F curve
1.6, 1.8, 2)
V/F separation
In 2 waysseparation ,semi separation
Straight line or S curve acceleration and deceleration mode.
Acc. /dec curve
Four kinds of acceleration and deceleration time. Acceleration and
deceleration time range between 0.0s to 6500.0s
DC brake frequency 0.00Hz to maximum frequency,brake time
DC brake
0.0s to 36.0s, and brake current value 0.0% to 100.0%.
Jog frequency range0.00Hz~50.00Hz. Jog acceleration/deceleration
Jog control
time 0.0s~6500.0s.
Simple PLC and MS speed
It can realize at maximum of 16 segments speed running via the built-
running
in PLC or control terminal.
Built-in PID
It is easy to realize process-controlled close loop control system
Auto voltage regulation
It can keep constant output voltage automatically in case of change of
(AVR)
network voltage.
Over-voltage/current stall
It can limit the running voltage/current automatically and prevent
control
frequent over-voltage/current tripping during the running process
Quick current limit
Minimize the over-current fault,protect normal operation of the inverter
"Excavators" characteristics,automatically limit torque during
Torque limit & control
operation,prevent frequent over-current trip;
Closed loop vector mode can realize the torque control.
When instantaneous power off,voltage reduction is compensated
Instantaneous stop
through load feedback energy,which could make inverter keep running
non-stop
in a short period of time.
Rapid current limit
To avoid inverter frequent over-current fault.
Virtual IO
5 groups of virtual X,DO to realize simple logic control
7
Section I. Product Information
Timing control
Timing control functionset time range0Min~6500.0Min
Multiple motor switch
4 groups of motor parameter,which can realize 4-motor switch control
Communication
RS485
AI3x can accept the motor temperature sensor input
(PT100 、
Motor overheat protection
PT1000)
Support differential, open collector, UVW, rotary transformer, sine
Multi-encoder support
cosine encoder etc.
Three types of channels operation panel reference,control terminal
Running command channel
reference and serial communication port reference.
These channel scan be switched in various modes.
There are kinds of frequency source, such as digital reference, analog
Frequency source
voltage reference, analog current reference, pulse reference, MS
speed, PLC, PID and serial port reference.
Kinds of auxiliary frequency source which can flexible achieve
Auxiliary frequency source
auxiliary frequency tuning, frequency synthesis
Standard
There are 7 digital input terminals, X5 can be used as100kHz high-
speed input pulse.
Input terminal
3 analog input terminals which can be used as 0-10V voltage input or
0~20mA current input.
1analog input terminals support-10~10V voltage input &PT100\PT100
Standard
1 digital output terminals
1 high speed pulse output
Output terminal
2 relay output terminal;
2 analog output terminals, support 0~20mA output current or 0~10V
output voltage;
LED display
Realize parameter setting,status monitoring function
Keyboard potentiometer
Equipped with keyboard potentiometer or coding potentiometer
Realize button locking,define operation range for part of buttons to
Key lock&function selection
prevent operation fault.
It can implement power-on motor short-circuit detection,input/output
phase loss protection, over current protection,over voltage
Protection function
protection,under voltage protection,overheating protection and overload
protection.
Liquid crystal display operation panel, brake component, multi-
Optional parts
function extended card
Indoor,and be free from direct sunlight,dust,corrosive gas, combustible
Using place
gas,oil smoke, vapor,dripor salt.
Altitude
Below 1000m
-10 to +40 (Derating use when under ambient temperature of
Ambient temperature
40 to 50)
Humidity
Less than 95%RH, without condensing
Vibration
Less than 5.9 m/s2(0.6g)
Storage temperature
20~60
Table1-5.1
8
Section II. Installation &Wiring
2.1 Use of the environment
1) Ambient temperature-10~40.
2) Avoid electromagnetic interference and keep the unit away from the source of interference.
3) Prevent dropping water, steam, dust powder, cotton fiber or fine metal powderfrominvasion.
4) Prevent oil, salt and corrosive gas from entering it.
5) Avoid vibration. Vibration should be less than 0.6G. Keep away from punching machine etc.
6) Avoid high temperature, moisture or being wetted due to raining, with the humidity below
95%RH (non-condensing).
7) Prohibit the use in the dangerous environment where inflammable or combustible or explosive
gas, liquid or solid exists.
2.2 Handling and installation
When transporting inverter, right lifting tools are required to prevent inverter from
damaging.
The number of stacked box of the inverter are not permitted higher than the limit.
Please don’t run the inverter if there is damage or lacking of components.
Do not place heavy objects on the frequency inverter.
Please prevent screw, cable pieces or other conductive objects or oil etc inflammable
objects invading the frequency inverter.
Do not make it fall or have a strong impact.
Confirm if the installation location and object could withstand the weight of the
inverter. The frequency inverter must be installed by wall hooking、inYor room with
adequate ventilation, with enough space left between it and the adjacent objects or
retaining board (walls) around, as shown in the picture below
Fig. 2-2.1
9
Section II. Installation &Wiring
Heat dissipation problems should be concerned when doing mechanical installation, please
mind rules below
1) Mounting space is shown in 2-2.1, which could ensure the heat sinking space of the
inverter. However, the heat sinking of other devices in the cabinet shall also be considered.
2) Install the inverter vertically so that the heat may be expelled from the top.However, the
equipment cannot be installed upside down. If there are multiple inverters in the cabinet,
parallel installation is better. In the applications where up-down installation is required,
please install the thermal insulating guide plate referring to the Fig. 2-2.2 for standalone
installation and up-down installation.
3) Installing support must be flame retardant materials.
4) It is suggested that cooling cabinet be put outside at places where powder dust exists.
Space inside the sealed cabinet shall be large as much as possible.
10
Section II. Installation &Wiring
2.3 Wiring
The wiring of frequency inverter includes two parts main circuit and control circuit. Users
must ensure correct connections according to the following connection diagram.
2.3.1 HV610C diagram
Fig. 2-3.1
11
Section II. Installation &Wiring
2.3.2 Typical wiring of HV610C in Crane applications
12
Section II. Installation &Wiring
2.4 Main circuit terminals
2.4.1 HV610C main circuit terminals
1) Main loop terminals below 22kw:
2) 30kw / 37kw frequency inverter main circuit terminal:
3) Main loop terminal of frequency inverter of 45kw and above:
Description of main circuit terminal of three-phase frequency inverter
Terminal
Name
Description
marking
Three-phase power supply
Connection point for AC input three-
R,S,T
input terminal
phase power supply
Negative and positive terminals
,
Common DC bus input point
of DC bus
Brake resistor
connection
㊉,PB
Brake resistance connection point
terminal
㊉,P+
DC reactor connection terminal
frequency
inverter
output
U,V,W
Connecting three-phase motor
terminal
Earth terminal
Earth terminal
13
Section II. Installation &Wiring
2.5 Control circuit terminals
2.5.1 Control circuit terminals description
Terminals function description
Terminal
Terminal
Type
Function Description
sign
Name
Provide
+10V power supply for external units, with
maximum output current of 10mA.
External terminal of
+10V-GND
It is generally used as the operating power supply for
10V power supply
the external potentiometer.
The potentiometer resistance range is 2.5kΩ to 5kΩ.
Power
Provide
+24V power supply for external units. It is
External
supply
+24V-
generally used as the operating power supply for digital
terminalof24V power
COM
input/output terminal and the external sensor.
supply
Maximum output current 200mA
When using external signal to driveX1~X6 ,SP should be
External power
OP
connected to external power supply, connection with
input terminals
+24V as factory default.
Analog input
1. Input voltage range DC 0V to 10V
AI1-GND
terminal 1
2. Input impedance 22kΩ
1.Input range DC 0V~10V/0mA~20mA chosen by
Analog input
jumper AI2 on control board
AI2-GND
terminal 2
2.Input impedance
22kΩ of voltage input, 500Ω of
Analog
current input.
input
1. Optical coupling isolation input can accept
differential voltage input, current input, temperature
Analog
input
detection resistance input
AI3-GND
terminal 3
2. Input range DC
± 10V or
± (4~20mA)
determined by the selection of AI3 jumper on the
control panel.
1. Optical coupling isolation is compatible with bipolar
input
X1-X7
Digital Input 1
Digital
2. Input impedance: 2.4kΩ
Input
3. Voltage range during level input: 9V~30V
High-speed pulse
X5 can be used as high-speed pulse input channel.
X5
input terminal
Maximum input frequency100kHz.
The voltage or current output is determined by jumper
AO1 on the control panel.
AO1-GND
Analog output 1
Analog
Output voltage range
0V to 10V Output current
output
range 0mA to 20mA.
The voltage or current output is determined by jumper
AO2-GND
Analog output 2
AO2 on the control panel.
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