HNC-8 System Commissioning Manual (Milling System) V2.4 Series

Contents

Introduction

Contents

Introduction

1.1

808DM Series CNC System

1.2

818DM Series CNC System

Common Hardware Configuration List

Connection Diagram

3.1 Connection Diagram of 808D System Hardware

3.2 Connection Diagram Of 818D System Hardware

Interface Definition

4.1

Definition of NCUC Bus Interface

4.2

Definition of IPC24V Power Supply Interface (POWER)

4.3

Definition of Handheld Unit Interface

4.4

Definition of Traverse Axis Servo Drive Encoder Interface

4.5

Definition of Second Encoder Interface of Traverse Axis Servo Drive

4.6

Definition of Spindle Servo Drive Encoder Interface

4.7

Definition of Second Encoder Interface of Spindle Servo Drive

4.8

Bus I/O Unit

Preparation for Commissioning

5.1

Verification and Record

5.2

View System Information

5.3

Software Upgrade and Parameters, PLC Backup/Loading

5.4

Offline Commissioning

5.5 Step-by-step Power-on Principle

5.6

HNC-8 System Boot Failure and Cause

Parameter Debugging

6.1

Parameter List

6.2

Verification of Device Parameters

6.3

Parameter Setting

6.4

Parameter Setting of HNC-8 Milling System

PLC Commissioning

7.1

HNC-8 PLC Structure

7.2

Working Principle of PLC Interface Signal

7.3

PLC Specification

7.4

Ladder Diagram Operation on CNC Controller

Design Example of CNC Milling System

117

8.1

Electrical Schematic Diagram

117

8.2

Commissioning Procedure

120

Annexed Table A Technical Specifications of HSV-160U Series Servo Drive Unit and Motor Code

127

Annexed Table B Technical Specifications of HSV-180U Series Servo Drive Unit and Motor Code

129

Annexed Table C Technical Specifications of HSV-180US Series Spindle Drive Unit and Motor Code 135

Annexed Table D HNC-8 System MCP Panel Input/Output

140

Annexed Table E Detailed List of HNC-8 F-G Registers

142

Annexed Table F Detailed List of HNC-8 User PLC Events

149

1. Introduction

1.1

808DM Series CNC System

1.1.1 Product Overview

808DM series CNC milling system is a bus CNC device based on mature HNC-8 CNC system platform and a

medium and high-end product of HNC-8 series CNC devices with high stability and reliability;

The product adopts aluminum alloy frame and has simple and elegant appearance. The hardware platform is

upgraded and overall hardware performance improves by 50%. The product adopts new platform software

which make it easier to develop customizable software;

MCP panel split structure, modular design, and customizable; 10.4 in. HBLCD;

Support two types of bus: NCUC and EtherCAT.

1.1.2 Product Features

Quick programmed path display function

Support rapid preview of graphics track while loading program, configure color of tool, display by different views,

display self-adaptive optimal proportion of view, and realize local zoom for user-friendliness.

Workpiece position measurement function

Support workpiece position measurement. After measuring coordinate points in the workpiece measurement

screen, the values automatically calculated according to measured coordinates will be set in the selected

coordinate system for user's preparation.

Tool automatic measurement function

Measurement specific to different application scenarios: Three tool setting modes are optional in the drop-down

box: "Single tool for single workpiece", "Single tool for multiple workpiece" and "Multiple tools for multiple

workpiece".

Comprehensive tool life management

Make statistics of tool life through management of cutting energy consumption and cutting distance. Various

life management modes can take effect simultaneously. Comprehensive statistics on tool life greatly improves

the accuracy of tool life management

Automatic pitch error import function

Directly import thread pitch error report text (.REN) generated by Renishaw laser interferometer or original data

of thread pitch error point

(.rtl) to automatically generate pitch compensation. Support incremental

compensation for the compensated axis when the .rtl file is imported again without the need to manually fill in

the pitch compensation parameters, reducing the workload of factory check and realizing efficient and accurate

pitch error compensation.

Configurable parameter classification function

Multi-custom classification and grouping according to parameter function: System parameters are divided into

several categories according to function, namely "Submenu", which is divided into groups according to

subfunction. Name available for customized classification and grouping can be prefixed with fast index

keyword to facilitate commissioning personnel to search. Classification parameter can be displayed and

modified according to permission. Axis parameter can be displayed by axis name in different columns to

facilitate to modify and contrastively view different axes.

Alarm help function

In "Alarm message" and "Alarm history" interfaces of the system, select corresponding alarm number and press

"HELP" key (shortcut key if there is no HELP key) on the NC panel to call corresponding alarm help

information. "Alarm cause" of corresponding alarm, "Response" when the system gives an alarm, "Solution"

after an alarm is given and corresponding "Reference" can be displayed, and can connect to Could in the later

period. The solution cases uploaded by customer service personnel also can enrich the help content.

Multibus control technology

Furnished with different HPC, HNC-8 system can support single or mixed connection of servo drive and I/O of

three types of real-time field bus NCUC, EtherCAT and MIII. Slave stations between different buses can realize

microsecond clock synchronization, which can meet the requirements for high speed and high accuracy of the

CNC system.

1.1.3 Product Parameters

Maximum number of channels is 1, 4 feed axes and 1 spindle are supported at most

Minimum resolution: 1um

Maximum movement speed: 24m/min

Automatic acceleration/deceleration control (straight line/S curve) reference point return

Machining graphic simulation and real-time

Coordinate system setting

CNC function

tracking

MDI function

M, S, T function

Machining graphic static simulation and

Internal secondary electronic gear

real-time tracking

Drilling cycle

Milling cycle (optional)

Minimum programming unit: 0.001mm,

Maximum size: 99999.999

degree

Maximum program lines: 2 billion lines

Programming in metric/inch

Absolute/incremental programming

Macro programming

CNC

programming

Subprogram call

Workpiece coordinate system setting

Automatic control of chamfer (fillet angle, right

Diameter/radius programming

angle)

Constant linear speed cutting function

Linear interpolation, no more than 3 axes

Interpolation

function

Circular interpolation, thread cutting, pitch error compensation

Tool

compensation

Tool length compensation

Tool nose radius compensation

function

Antistatic film programming panel and

8.4//TFT color LCD

Operation

operation panel of machine tool

function

PC standard keyboard interface

Handheld unit (optional)

Graphic display function and dynamic

Network communication function (optional)

real-time simulation

Infinite rotary axis function

Maximum setting speed 16000mm/min

Feed axis

Feed rate override 0%-150%

Rapid traverse override 0%-100%

function

Various reference point functions: unidirectional and bidirectional

Spindle speed: Controllable through PLC programming (maximum 32000rpm)

Spindle

Spindle override: 0%-150%

Spindle speed and override display

function

Gear ratio and number of gear ratio stages can be controlled through PLC programming, thread

function

Auxiliary

CW and CCW rotation of spindle Automatic tool changing Cooling ON/OFF

function

Built-in PLC, offer standard PLC routine, PLC online/offline programming and debugging

PLC function

function

1.1.4 Product Size

Recommended mounting dimension:

380mm×180mm

Recommended mounting dimension:

380mm×180mm

1.2

818DM Series CNC System

1.2.1 Product Overview

HNC-818DM CNC milling system is a bus CNC device based on mature HNC-8 CNC system platform and a

medium and high-end product of HNC-8 series CNC devices with high stability and reliability;

The product adopts aluminum alloy frame and pendant installation and has simple and elegant appearance;

The hardware platform is upgraded and furnished with 8G SSD, with overall hardware performance improved

by 50%;

The product adopts an MCP panel split structure, modular design and combined crystal keys and is

customizable. The screen display has two specifications 12.1'' and 17'' and can be furnished with touch screen;

Support USB, Ethernet and other program expansion and data exchange functions;

Support two bus protocols NCUC and EtherCAT. Support various installations and more compatible with

appearance of machine tool. The newly designed IPC unit is thinner and smaller and is the best choice of

medium and high-end machine tools due to lower power consumption and higher operating rate.

1.2.2 Product Features

Smart surface machining technology (iSurfine)

Smart surface machining technology (iSurfine)-High-speed high-precision primary algorithms

Program read-ahead 2000 blocks

Sine and cosine flexible acceleration and deceleration control

High-speed nano interpolation

High-order fitting of small line block track

Speed smoothing

Sine and cosine flexible acceleration and deceleration control

High-speed nano interpolation

Low-order spline fitting

High-order spline fitting

Speed smoothing

Smart surface machining technology (iSurfine)-High-speed high-precision speed planning

Plan the optimal speed in real time according to tool path, reduce speed fluctuation during high-speed

machining to ensure consistency of adjacent tool path and speed.

Original G code program of new hardware remains unchanged, CUP performance increases by 38% and surface

quality and machining efficiency improve

Smart surface machining technology (iSurfine)-G code tool path optimization

Through the G code command quality analysis and G code tool path optimization, the smoothness and

continuity of the G code path are improved, and the surface quality of the processed parts is improved.

Before code optimization: Obvious vertical grains of side wall and obvious touch feeling.

Before code optimization: Smooth lines of side wall and no touch feeling.

Smart surface machining technology (iSurfine)-High-performance global surface optimization

High-performance machining global speed planning, speed shaping for variable speed intervals. Reduce speed

fluctuations during high-speed machining, ensure the consistency of adjacent toolpath speeds, improve

machining quality, and improve machining efficiency. Provide high-precision molds, auto parts, and 3C product

optimization solutions.

Sensor-based temperature compensation function

Temperature sensor is connected externally via HIO module to monitor temperature variation of temperature

sensitive points of machine tool. Moreover, with the temperature rising curve and dropping curve of the

machine tool temperature sensitive points, the compensation result of the machine tool thermal deformation is

formed, and the thermal stability of the machine tool accuracy is improved.

Triathlon health security

Carry out self-check of machine tool to obtain the ECG, inspect change of health indexes of machine tool, and

evaluate health condition of machine tool. Timely maintain machine tool according to evaluation result to

ensure healthy operation. Meanwhile, carry out horizontal comparison of health condition of similar machine

tools to ensure consistency of assembling and commissioning.

Feed axis load diagram

Make statistics of electric control big data of CNC system produced in the full life circle of guide screw,

analyze distribution of full-travel load of guide screw, evaluate state of guide screw according to visualized

statistical data, make effective and reasonable use of healthy area of guide screw, improve the operation

accuracy, and extend the service life of guide screw.

Intelligent management of tool life

Various tool life management improves rationality and accuracy of intelligent management of tool life and

effectively extends tool life.

Fault data recorder

The CNC system can store key data within 10s before fault occurs and replay 10s key fault data to effectively

help engineers identify fault cause and improve fault maintenance efficiency.

QR code diagnosis

Main information supported by the CNC system is outputted in the form of QR code. Scan QR code by mobile

phone to acquire state information of the CNC system and transmit the fault information to iNC-Cloud, and

query fault diagnosis case library and historical record of machine tool to analyze fault cause more accurately.

1.2.3 Product Parameters

Control channels

2 channels

Maximum number of control axes: 5 feed axes and 4 servo spindles

Maximum number of simultaneously-controlled axes: 3 axes (linear interpolation), 2 axes

Controlled axes

(circular interpolation)

Number of PLC control axes: 3 axes (support servo tool post)

Traverse axis: Low-voltage servo drive HSV-160U-020/030/050/075

Matching servo

drive

Spindle: HSV-180US-035/050/075/100

Feed axis is

Feed axis is switched to spindle: 4 feed axes are switched to spindles

switched to spindle

Coordinate value

G52 local coordinate system, G53 machine coordinate system, 6 workpiece coordinate

(system) and size

systems (G54-G59), 60 extended coordinate systems (G54.1-G54.60)

Coordinate plane selection (G17/G18/G19)

Position command range: μ level (IS-B) 214748.364 to +214748.364, 0.1μ level (IS-C)

21474.8364 to +21474.8364

Absolute/incremental programming, inch/metric, linear axis/swing axis/rotary axis

71 G commands, including rapid traverse positioning, linear interpolation, circular

interpolation, cylindrical interpolation, cylindrical spiral interpolation, polar coordinate

interpolation, imaginary axis specifying and sine interpolation, rigid tapping, mirroring

G code function

function, scaling function, rotation transformation function, drilling cycle, boring cycle,

tapping cycle, small line segment high-speed high-precision machining function, program

dwell, tool compensation, macroprogram call, skip, cycle, etc.

Rapid traverse speed: μ level

(IS-B)

0mm/min-60000mm/min,

0.1μ level

(IS-C)

0mm/min-24000mm/min

Rapid traverse override: Real-time override, a total of four levels: F0, 25%, 50% and 100%

Cutting feedrate: μ level

(IS-B)

0mm/min-30000mm/min,

0.1μ level

(IS-C)

Feed function

0mm/min-24000mm/min

Feed rate: 0~150% real-time adjustment, a total of 12 levels

Rapid traverse/cutting feed acceleration/deceleration: S curve acceleration/deceleration and

jerk control are set by parameters

Spindle speed: Given by S code or PLC signal, speed range is set by parameters

Spindle override: 50%-120% real-time override, in total of 8 levels

Constant linear speed control of spindle

Spindle function

C/S axis control

Analog voltage input/output: 4-way analog voltage input/output

Feedback of spindle encoder: Feedback of 2-way spindle encoder, feedback of spindle

encoder can be set

Magazine: up to 2 magazines are supported

Tool function

Tool length/radius compensation: 500 at most

Tool wear compensation: Support no more than 500

Tool radius compensation: C type tool compensation

Internal M command of system: (cannot be redefined) program stop M00; optional stop

Auxiliary function

M01; program end M02, M30; subprogram call M98; subprogram end M99; magazine call

M06; manual intervention M92, M93; other M commands are defined by PLC

PLC command: Built-in PLC, ladder diagram programming, 21 types of basic commands,

57 types of function commands

PLC classification: Two levels of PLC programs, the refresh cycle of the first level of

programs is 1ms

Maximum program lines: 8000 lines

PLC program: Online dynamic display, monitor, edit; support PLC warning and PLC alarm,

upload and download

PLC function

8-bit intermediate register (R): 2048 bytes (R0-R2047)

16-bit intermediate register (W): 512 bytes (W0-W255)

32-bit intermediate register (D): 1024 bytes (D0-D255)

Timer (T): 512

Counter (C): 512

32-digit data relay (B): 6888 bytes (B0-B1721)

User-defined parameters (P): 200 (P0-P199)

Program format: Program format ISO command standard, program name O+7 digits or

letters; block number N+7 digits; G+3 digits; coordinate value IP± 6 digits before the

decimal point and 4 digits after the decimal point; S+5 digits; T+3-digit tool number; M+3

digits; F+6 digits before the decimal point and 2 digits after the decimal point

Program capacity: 8G

Edit function: Program, program block, find, modify, delete, copy and past

Storage and edit

MDI function: Multiple lines of program blocks are allowed in MDI

function of

Macroprogram/subprogram call: Macro programming, 8 levels of subprogram nesting are

program

allowed

Reference point return: G28 reference point return

Block skip function: G31 block skip function is used for measurement of tool and workpiece

Programmable control function: Programmable data input (G10); tool offset, parameter and

G54 can be modified

Program check

Path preview, dryrun, machine tool lock, single block running, vertical/horizontal lathe

function

graphic simulation

Programming

Canned cycle, rigid tapping, direct input of drawing size, automatic chamfering, macro

simplifying

programming

Backlash compensation: 0mm-10mm, backlash compensation includes machining and rapid

traverse, and compensation frequency can be set by parameters

Compensation

Memory pitch error compensation: Each axis supports

2000 compensation points,

function

compensation points of each axis can be set by parameters, and pitch error compensation

table can be imported

808DM uses 10.4 in. true color LED

Machining path display

Program, setup, entry, tool compensation, diagnosis, position

Operating mode selection: Auto, single block, jog, incremental, MPG, reference point return

ON/OFF operation: Dryrun, block skip, optional stop, MST lock, machine tool lock, jog tool

Operation function

change, chuck clamping/release, tailstock loosening/tightening, rapid traverse override,

and display

spindle override, MPG override, spindle rotation CW, spindle stop, spindle rotation CCW,

spindle jog, hydraulic ON, cooling, lubrication, machine tool lighting, cyclic start, feed

hold, second feed hold, over travel release, power on, power off

Setup operation: Tool offset, tool compensation input; parameter setting of axis and servo

4-level operation permission management

Data interface: Ethernet and USB interfaces, realizing data transmission and network

function through interface

Data input/output: Program, system parameter, compensation value, and PLC program are

inputted/outputted through data interface

Network function: Ethernet communication, remote monitoring, remote diagnosis, remote

Communication

maintenance

function

Expansible bus I/O unit: HIO-1011N/P 16-point input; HIO-1021N/P 16-point output;

HIO-1073 4-way A/D input and 4-way D/A output; HIO-1041 2-way D/A output and 2-way

second encoder feedback

Servo drive interface: NCUC bus interface, EtherCat bus interface (Yaskawa M3 bus

interface is optional)

Emergency stop, hardware limit, first software travel check, second software travel check,

Safety function

multilevel permission data protection, spindle safety speed, feed safety speed, NC alarm,

PLC alarm, axis/servo alarm, tracking error monitoring, data backup and recovery

Fault log, machining log, file log, operation log, machining information, batch debugging,

Maintenance

parameter and PLC data backup, servo setup and servo load state monitoring, rigid tapping

function

oscilloscope

Thermal error compensation with temperature sensor, machining parameter optimization,

Intelligent function

intelligent high-speed high-precision optimization, full life cycle screw load statistical chart,

intelligent tool life management, health security function, cloud CNC

2. Common Hardware Configuration List

1) 808D controller+160U traverse axis servo +180U spindle servo +HIO-1200 series I/O unit

Function

Quantity

Milling CNC controller /HNC-808D/horizontal type/NC unit

Milling CNC controller /HNC-808D/MCP unit/without MPG

PLC unit/HIO-1200-M1/detached IO unit baseplate +terminal board_V1.1

Bus cable/HCB-0000-2102-005/5m

Bus cable/HCB-0000-2102-001/1m

Bus cable /HCB-0000-2102-002/2m

Servo drive/HSV-160U-030/hardware current loop

Servo drive/HSV-160U-050 (Infineon PIM)

130ST-M10015LMB

130ST-M15015LMBZ

Power line /HCB-9160-1111-005-CG/5m/ detachable

Encoder cable/HCB-9160-0122-005-DB/5m

Power line/HCB-9160-1112-005-CH/5m

Brake line/HCB-9016-4100-005-CD/purple/5m

Encoder cable/HCB-9160-0122-005-DB/5m

Spindle drive/HSV-180US-050(Infineon PIM)

Spindle motor/CTB-45P5ZGB15-60H5GP

Electric reactor/ACL-5.5KW/ 5.5KW/15A/three-phase input/screw

Braking resistor/51Ω/1100W/RXLG/Bengbu Vanke/plug-in

Power line/HCB-9018-3000-005-CH/5m/detachable

Encoder cable/HCB-9180-2201-005-DB/5m

MPG/HWL-1013-3/3 axes

2) 818D system +180U traverse axis servo drive +180U spindle servo+HIO-1000 series IO unit

Function

Quantity

Milling CNC controller/HNC-818D/NC unit

Milling CNC controller/HNC-818D/MCP unit/ without MPG

PLC unit /HIO-1009/9-slot baseplate

PLC unit /HIO-1061/NCUC live wire port communication board

PLC unit /HIO-1011P/PNP type input board

PLC unit /HIO-1011N/NPN type input board

PLC unit /HIO-1021P/PNP type output board

PLC unit /HIO-1021N/NPN type output board

Bus cable /HCB-0000-2102-007/7m

Bus cable /HCB-0000-2102-002/2m

Bus cable/HCB-0000-2102-0D5/0.5m

MPG/HWL-1013-3/3 axes

Switching power supply/HPW-145U/145W/24V output/V1.7

Power supply line/HCB-0008-1010-007-CD/7m

Spindle drive/HSV-180US-075(Infineon PIM)

Spindle motor/CTB-47P5ZGB15-60H5GP

Braking resistor/20Ω/2000W/RXLG /screw

Electric reactor/ACL-7.5KW /7.5KW/20A/three-phase input/screw

Power line/HCB-9018-3000-005-CH/5m/detachable

Encoder cable/HCB-9180-2201-005-DB/5m

Servo drive/HSV-180UD-075(Infineon PIM)

Braking resistor/20Ω/1200W/RXLG/screw

Electric reactor/ACL-22KW /22KW/60A/three-phase AC/screw

180ST-M23020HMBB/spigot 114.3

180ST-M27020HMBBZ/DC24V/spigot 114.3

Power line /HCB-9180-1114-007-CH/orange/7m

Encoder cable/HCB-9160-0122-007-DB/7m

Power line/HCB-9180-1114-005-CH/orange/5m

Encoder cable/HCB-9160-0122-005-DB/5m

Power line/HCB-9180-1114-005-CH/orange/5m

Brake line/HCB-9016-4100-005-CD/purple/5m

Encoder cable/HCB-9160-0122-005-DB/5m

4. Interface Definition

4.1 Definition of NCUC Bus Interface

Signal

Description

6: RXD-

5: RXD+

24V

DC 24V voltage

4: TXD-

3: TXD+

GND

2: GND

1: 24V

TXD+

Data transmission

TXD-

RXD+

Data receiving

RXD-

Connection diagram of NCUC bus cable

Shi eldi ng

layer

24V

GND 2

GND

TXD+ 3

5RXD+

TXD- 4

6 RXD-

RXD+5

3TXD+

RXD-

TXD-

4.2 Definition of IPC24V Power Supply Interface (POWER)

Signal

Description

24V UPS

DC 24V with UPS function

GND

Power ground

SGND

Signal ground

ACFail

Power failure detection signal

1:24V UPS 2: GND 3: SGND 4: ACFail 5:PE

Protective earth

4.3 Definition of Handheld Unit Interface

Signal

Description

24V, 24VG

DC24V power output

Handheld unit emergency stop button

I0 to I6

Handheld unit input switch value

O0 to O3

Handheld unit output switch value

Handwheel A phase

Handwheel B phase

+5V, 5VG

Handwheel DC5V power output

4.4 Definition of Traverse Axis Servo Drive Encoder Interface

160U and 180U encoder interfaces correspond to XS1 and XS5 respectively and are defined consistently.

HSV-160U (basic function type) includes HSV-160UP (full-function type) and HSV-160UD series, which

support different encoder protocols.

HSV-160U series can be used with composite incremental encoders and Tamagawa and Nikon absolute

encoders.

HSV-160UP series can be used with composite incremental encoders and Tamagawa, Nikon, ENDAT2.1,

HiperFACE and BISS absolute encoders, support dual encoder interfaces, and can be connected to grating ruler

and other position feedback devices to realize full-closed loop control.

HSV-180UD-035, 050, 075, 090, 100 and 150 AC servo drive unit have uniform servo motor encoder interface

and can be used with composite incremental encoders and Tamagawa and Nikon absolute encoders.

HSV-180UD-035C, 050C, 075C, 090C, 100C, 150C, 200, 300 and 450 as well as HSV-180U1D-100, 150, 200

and 300 AC servo drive units have uniform servo motor encoder interface and can be used with composite

incremental encoders and Tamagawa, Nikon, Heidenhain, SICK, HiperFACE and BISS C absolute encoders,

support dual encoder interfaces, and can be connected to grating ruler and other position feedback devices to

realize full-closed loop control.

Input interface plug pin of servomotor encoder

(facing the plug pin)

Terminal

I/O

Signal

Function

number

symbol

A+/SINA+

Encoder A+ input

Connect to servomotor optical encoder A+

A-/SINA-

Encoder A- input

Connect to servomotor optical encoder A-

B+/COSB+

Encoder B+ input

Connect to servomotor optical encoder B+

B-/COSB-

Encoder B- input

Connect to servomotor optical encoder B-

Z+

Encoder Z+ input

Connect to servomotor optical encoder Z+

Z-

Encoder Z- input

Connect to servomotor optical encoder Z-

U+/DATA+

Encoder U+ input

Connect to servomotor optical encoder U+

Connect to servomotor optical encoder U-

U-/DATA-

Encoder U- input

V+/CLOCK

Encoder V+ input

Connect to servomotor optical encoder V+

V-/CLOCK-

Encoder V- input

Connect to servomotor optical encoder V-

Encoder W+

W+

Connect to servomotor optical encoder W+

input

W-

Encoder W- input

Connect to servomotor optical encoder W-

13,26

Reserved

1. Supply +5V power to the connected optical

16,17,

encoder.

+5V

Output +5V

18,19

2. When cable is long, multiple core wires

should be connected in parallel.

1. Connect to 0V signal of servomotor optical

encoder.

23,24,25

GNDD

Signal ground

2. When cable is long, multiple core wires

should be connected in parallel.

20,22

Reserved

Connect to PE signal of servomotor optical

14,15

Shielded signal

encoder.

Terminal

Terminal symbol

I/O

Signal

Function

number

Connect to SINA+ of

A+/SINA+

Encoder A+ input

servomotor ENDAT2.1 protocol encoder

Connect to SINA- of servomotor

A-/SINA-

Encoder A- input

ENDAT2.1 protocol encoder

Connected to COSB+ of servomotor

B+/COSB+

Encoder B+ input

ENDAT2.1 protocol encoder

Connected to COSB- of servomotor

B-/COSB-

Encoder B- input

ENDAT2.1protocol encoder

5,6

Reserved

Connect to DATA+ signal of servomotor

U+/DATA+

I/O

Encoder DATA+

ENDAT2.1 protocol encoder

Connect to DATA- signal of servomotor

U-/DATA-

I/O

Encoder DATA-

ENDAT2.1 protocol encoder

Connect to CLOCK+ signal of servomotor

V+/CLOCK+

Encoder CLOCK+

ENDAT2.1 protocol encoder

Connect to CLOCK- signal of servomotor

V-/CLOCK-

Encoder CLOCK-

ENDAT2.1 protocol encoder

11,12

Reserved

13,26

Reserved

1. Supply +5V power to the connected

16,17,

ENDAT2.1 protocol encoder.

+5V

Output +5V

18,19

2. When cable is long, multiple core wires

should be connected in parallel.

1. Connect to 0V signal of servomotor

ENDAT2.1 protocol encoder.

23,24,25

GNDD

Signal ground

2. When cable is long, multiple core wires

should be connected in parallel.

20,22

Reserved

Connect to PE signal of servomotor

14,15

Shielding layer

ENDAT2.1 protocol encoder.

Terminal

I/O

Signal

Function

number

symbol

1,2

Reserved

3,4

Reserved

5,6

Reserved

Connect to DATA+ signal of servomotor

U+/DATA+

Encoder DATA+

BISS protocol encoder

Connect to DATA- signal of servomotor

U-/DATA-

Encoder DATA-

BISS protocol encoder

Connect to CLOCK+ signal of servomotor

V+/CLOCK+

Encoder CLOCK+

BISS protocol encoder

Connect to CLOCK- signal of servomotor

V-/CLOCK-

Encoder CLOCK-

BISS protocol encoder

11,12

Reserved

13,26

Reserved

1. Supply + 5V power to the connected

16,17,

BISS protocol encoder.

+5V

Output +5V

18,19

2. When cable is long, multiple core wires

are connected in parallel.

1. Connect to 0V signal of servomotor

BISS protocol encoder.

23,24,25

GNDD

Signal ground

2. When cable is long, multiple core wires

should be connected in parallel.

20,22

Reserved

Connect to PE signal of servomotor

14,15

Shielding layer

BISS protocol encoder.

Terminal

I/O

Signal

Function

number

symbol

Connect to COS+ of servomotor HiperFACE

A+/SINA+

Encoder A+ input

protocol encoder

Connect to REFCOS of servomotor HiperFACE

A-/SINA-

Encoder A- input

protocol encoder

Connect to SIN+ of servomotor HiperFACE

B+/COSB+

Encoder B+ input

protocol encoder

Connect to REFSIN of servomotor HiperFACE

B-/COSB-

Encoder B- input

protocol encoder

5,6

Reserved

Connect to DATA+ signal of servomotor

U+/DATA+

I/O

Encoder DATA+

HiperFACE protocol encoder

Connect to DATA- signal of servomotor

U-/DATA-

I/O

Encoder DATA-

HiperFACE protocol encoder

9,10

Reserved

11,12

Reserved

13,26,

Reserved

16,17,18,19

Reserved

1. Supply +9V power to the connected

HiperFACE protocol encoder.

+9V

Output +9V

2. When cable is long, multiple core wires are

connected in parallel.

1. Connect to 0V signal of servomotor

HiperFACE protocol encoder.

23,24,25

GNDD

Signal ground

2. When cable is long, multiple core wires are

connected in parallel.

20,22

Reserved

Connect to PE signal of servomotor HiperFACE

14,15

Shielding layer

protocol encoder.

Terminal

I/O

Signal

Function

number

symbol

1,2

Reserved

3,4

Reserved

5,6

Reserved

Connect to DATA+ signal of servomotor

U+/DATA+

Encoder DATA+

TAMAGAWA encoder

Connect to DATA- signal of servomotor

U-/DATA-

Encoder DATA-

TAMAGAWA encoder

9,10

Reserved

11,12

Reserved

13,26

Reserved

1. Supply + 5V power to the connect TAMAGAWA

16,17,

encoder.

+5V

Output +5V

18,19

2. When cable is long, multiple core wires

are connected in parallel.

1. Connect to 0V signal of servomotor TAMAGAWA

encoder servomotor optical encoder.

23,24,25

GNDD

Signal ground

2. When cable is long, multiple core wires should be

connected in parallel.

Reserved

Connect to PE signal of servomotor TAMAGAWA

14,15

Shielding layer

protocol encoder.

Note: When TAMAGAWA absolute encoder is connected, encoder cable with cell box is recommended.

Note:

1. Pins of the same name have been short circuited on the internal circuit board.

2. Diameter of encoder cable: Shielded cable (stranded shielded cable) whose sectional cross area is ≥0.12mm²

(AWG24-26) should be adopted and the shielding layer must be connected to the metal shell of connection plug.

3. Length of encoder cable: Cable should be as short as possible and its shielding layer should be connected to

GNDD signal of encoder power supply (to avoid intervention of encoder feedback signal).

4. Wiring: Keep away from power line to prevent intervention. Please install surge absorption elements for

inductive elements (coil) in relevant circuits: DC coil is connected in parallel reversely

Freewheel diode and AC coil are connected to RC absorption circuit in parallel.

5. When the drive unit is connected to different encoders, the matching encoder cables are different. Please

connect them upon confirmation; otherwise, burnout of encoder may occur.

4.5 Definition of Second Encoder Interface of Traverse Axis Servo Drive

160UP series, HSV-180UD-035C,

050C,

075C,

090C,

100C,

150C,

200,

300 and

450 as well as

HSV-180U1D-100, 150, 200 and 300 drives support full-closed loop second encoder function and correspond to

interfaces XS5 and XS6.

The second position feedback signal input interface socket (facing socket)

4.5.1 Connect Incremental Encoder

Terminal

Signal

Function

number

symbol

1. Provide +5V power supply to the encoder connected to XS6.

2. Connected to power supply pin of the encoder.

+5V

Output +5V

3. When cable is long, multipole core wires should be

connected in parallel.

1. Connect to 0V pin of the encoder.

GNDD

Signal earth

2. When cable is long, multiple core wires should be connected

in parallel.

A+/SINA+

Encoder A+ input

Connect to A+ (or SINA+) of worktable position encoder

A-/SINA-

Encoder A- input

Connect to A- (or SINA-) of worktable position encoder

B+/COSB+

Encoder B+ input

Connect to B+ (or COSB+) of worktable position encoder

B-/COSB-

Encoder B- input

Connected to B- (or COSB-) of worktable position encoder

DATA+

Encoder DATA+

Connect to Z+ (or R+) of worktable position encoder

DATA-

Encoder DATA-

Connect to Z- (or R-) of worktable position encoder

Reserved

4.5.2 Connect Endat2.1/2.2 Protocol Absolute Encoder

Terminal

Signal

Function

number

symbol

1. Supply +5V power to Endat2.1/2.2 protocol encoder

connected to XS5.

Power supply output

+5V

2. Connect to power supply pin of the encoder.

3. When cable is long, multiple core wires should be

connected in parallel.

1. Connect to 0V pin of the encoder.

Power supply output

GNDD

2. When cable is long, multiple core wires should be

connected in parallel.

A+/SINA

Connect to SINA+ of worktable position ENDAT2.1

Encoder A+ input

protocol encoder

Connect to SINA- of worktable position ENDAT2.1 protocol

A-/SINA-

Encoder A- input

encoder

B+/COSB

Connect to COSB+ of worktable position ENDAT2.1

Encoder B+ input

protocol encoder

Connect to COSB- of worktable position ENDAT2.1

B-/COSB-

Encoder B- input

protocol encoder

Connect to DATA+ of worktable position ENDAT2.1

DATA+

Encoder DATA+

protocol encoder

Connect to DATA- of worktable position ENDAT2.1

DATA-

Encoder DATA-

protocol encoder

Encoder

Connect to CLOCK+ of worktable position ENDAT2.1

CLOCK+

protocol encoder

Encoder

Connect to CLOCK- of worktable position ENDAT2.1

CLOCK-

protocol encoder

4.6 Definition of Spindle Servo Drive Encoder Interface

Specification and model of spindle drive unit:

Spindle drive unit

Specification

HNC-8 System Commissioning Manual (Milling System) V2.4 Series - page 1