Content .. 1 2 ..

Takeuchi Hydraulic excavator TB290 (Serial No. 190000001~). Parts Manual - page 1

INDEX

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

UNDERCARRIAGE

TURNTABLE & CONTROL LEVER

ENGINE & ELECTRICAL SYSTEM

HYDRAULIC PIPNG & TANK

COVER & CAB

HOE ATTACHMENT

DECAL & TOOL

HYDRAULIC DEVICE

ENGINE(AU-4JJ1TYSB-03)

2011.11.10

P-TB290BAD

BM0Z001-2

05600-04200

Reference:0

Page:0

TITLE

PAGE

LOWER FRAME

1-1

STEP

1-2

CRAWLER GUIDE (for steel crawler; option)

1-3

CENTER GUIDE(for steel crawler; option)

1-4

CRAWLER BELT (steel)

1-5

CRAWLER BELT (rubber)

1-6

CRAWLER BELT (with rubber pads)

1-7

CRAWLER BELT (segment rubber crawler)

1-8

CARRIER ROLLER

1-9

TRACK ROLLER

1-10

FRONT IDLER

1-11

TRACK ADJUSTER

1-12

TRAVEL DEVICE

1-13

SLEW BEARING

1-14

SWIVEL JOINT & ACCESSORIES

1-15

DOZER BLADE

1-16

PIPING; LOWER

1-17

SLEWING DEVICE

2-1

TURNTABLE

2-2

BOOM SWING

2-3

SWING STOPPER

2-4

TRAVEL LEVER & SWING PEDAL

2-5

DOZER BLADE LEVER

2-6

DOZER BLADE LEVER (angle blade type)

2-7

OPERATION LEVER & STAND (R.H.)

2-8

OPERATION LEVER & STAND (L.H.)

2-9

PIPING; OPERATION LEVER

2-10

PIPING; OPERATION LEVER

PIPING; OPERATION LEVER (ISO-JCB pattern)

2-11

PIPING; OPERATION LEVER (ISO-JCB pattern)

ENGINE & ACCESSORIES (1/3)

3-1

ENGINE & ACCESSORIES (1/3)

ENGINE & ACCESSORIES (2/3)

3-2

ENGINE & ACCESSORIES (3/3)

3-3

DRAIN PLUG

3-4

CONTROL BOX (R.H.)

3-5

ELECTRICAL (1/4)

3-6

ELECTRICAL (1/4)

ELECTRICAL (2/4)

3-7

ELECTRICAL (3/4)

3-8

ELECTRICAL (4/4)

3-9

TRAVEL ALARM

3-10

BATTERY

3-11

CAB LIGHT

3-12

REAR LIGHT

3-13

SIDE LIGHT

3-14

MAINTENANCE LIGHT SOCKET

3-15

WINDOW WASHER

3-16

RADIO

3-17

GREASE PIPING

4-1

VALVE & ACCESSORIES (1/2)

4-2

VALVE & ACCESSORIES (1/2)

VALVE & ACCESSORIES (1/2) (with blade float)

4-3

VALVE & ACCESSORIES (1/2) (with blade float)

VALVE & ACCESSORIES (2/2)

4-4

VALVE & ACCESSORIES (1/2) (angle blade type)

4-5

VALVE & ACCESSORIES (1/2) (angle blade type)

VALVE & ACCESSORIES (2/2) (angle blade type)

4-6

ACCUMULATOR

4-7

PIPING; UPPER

4-8

PIPING; UPPER

PIPING; UPPER (with high pressure 3rd auxiliary line)

4-9

PIPING; UPPER (with high pressure 3rd auxiliary line)

PIPING; UPPER (with high pressure 3rd & 4th auxiliary line)

4-10

PIPING; UPPER (with high pressure 3rd & 4th auxiliary line)

PIPING; UPPER (with blade float)

4-11

PIPING; UPPER (with blade float)

PIPING; UPPER (with blade float & high pressure 3rd auxiliary line)

4-12

PIPING; UPPER (with blade float & high pressure 3rd auxiliary line)

PUMP DRIVE

4-13

HYDRAULIC TANK

4-14

FUEL TANK & FUEL PIPING (1/2)

4-15

FUEL TANK & FUEL PIPING (2/2) (fuel filter)

4-16

FUEL SUPPLY PUMP

4-17

COVER (1/6)

5-1

COVER (1/6)

COVER (2/6) (engine hood)

5-2

COVER (3/6) (side cover)

5-3

COVER (4/6) (partition-L.H.)

5-4

COVER (5/6) (partition-C)

5-5

COVER (6/6) (partition-R.H.)

5-6

FLOOR PLATE

5-7

FLOOR MAT

5-8

SEAT (1/2)

5-9

SEAT (2/2)

5-10

SEAT (1/3) (air suspension type)

5-11

CAB MOUNT

5-12

CAB (1/3)

5-13

CAB (1/3)

CAB (2/3) (front sash)

5-14

CAB (3/3) (door)

5-15

CAB INTERIOR

5-16

FRONT GUARD

5-17

ROOF GUARD

5-18

RAIN GUARD

5-19

FRONT STAY

5-20

REAR STAY

5-21

AIR CONDITIONER (1/4) (compressor)

5-22

AIR CONDITIONER (2/4) (condenser)

5-23

AIR CONDITIONER (3/4) (air-conditioner unit-1)

5-24

BOOM (1/4)

6-1

BOOM (2/4) (boom cylinder)

6-2

BOOM (3/4) (arm cylinder)

6-3

BOOM (4/4) (arm cylinder, with shut-off valve)

6-4

ARM

6-5

BUCKET

6-6

AUXILIARY LINE

6-7

2ND AUXILIARY LINE

6-8

3RD AUXILIARY LINE

6-9

4TH AUXILIARY LINE

6-10

4TH AUXILIARY LINE (for Huppen)

6-11

DECAL

7-1

DECAL (English)

DECAL (German)

DECAL (French)

DECAL (Italian)

DECAL (Spanish)

DECAL (Dutch)

TOOL & ACCESSORIES

7-2

PAINTED COLOR

7-3

SWIVEL JOINT

8-1

CONTROL VALVE

8-2

BLOCK ASSY; No. 1 (swing)

8-3

BLOCK ASSY; No. 2 (travel-R.H.)

8-4

BLOCK ASSY; No. 3 (travel-L.H.)

8-5

BLOCK ASSY; No. 4 (blade)

8-6

BLOCK ASSY; No. 5 (2nd auxiliary)

8-7

BLOCK ASSY; No. 6 (angle blade)

8-8

CONTROL VALVE 2 (slew)

8-9

INLET HOUSING ASSY

8-10

BLOCK ASSY (slew)

8-11

PILOT VALVE (R.H.) (4-switch type)

8-12

PILOT VALVE (L.H.) (4-switch type)

8-13

SELECTOR VALVE (ISO-JCB pattern)

8-14

SOLENOID VALVE; 2 BLOCKS

8-15

SOLENOID VALVE; 2 BLOCKS (angle blade type)

8-16

SOLENOID VALVE; 1 BLOCK (with 4th auxiliary line)

8-17

REMOTE CONTROL VALVE (travel)

8-18

REMOTE CONTROL VALVE (swing)

8-19

REMOTE CONTROL VALVE (dozer blade)

8-20

ELECTRICAL PROPORTION VALVE

8-21

SHUT-OFF VALVE (boom)

8-22

SHUT-OFF VALVE (boom, arm)

8-23

REDUCING VALVE

8-24

BOOM CYLINDER

8-25

ARM CYLINDER

8-26

BUCKET CYLINDER

8-27

DOZER BLADE CYLINDER

8-28

SWING CYLINDER

8-29

TENSIONING CYLINDER (R.H.)

8-30

TENSIONING CYLINDER (L.H.)

8-31

TRAVEL MOTOR (1/3) (reduction sec.)

8-32

TRAVEL MOTOR (2/3) (motor sec.)

8-33

TRAVEL MOTOR (3/3) (valve sec.)

8-34

SLEW MOTOR (1/2) (reduction sec.)

8-35

SLEW MOTOR (2/2) (motor sec.)

8-36

HYDRAULIC PUMP (1/3)

8-37

HYDRAULIC PUMP (2/3)

8-38

HYDRAULIC PUMP (3/3)

8-39

GEAR PUMP

8-40

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

LOWER FRAME

14 11

M1A010

S=1/16

Reference M1A010

ﾍﾟｰｼﾞ

1-1

LOWER FRAME

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

FRAME ASSY, lower

********** FRAME

0561036010

COVER

0561027020

COVER

0561017400

COVER

0561019400

COVER

1508710010

PLUG

1100040816

BOLT

1100041020

BOLT

1100041225

BOLT

1140020008

WASHER, spring

1140020010

WASHER, spring

1140020012

WASHER, spring

1141110008

WASHER

1141110010

WASHER

1141110012

WASHER

M1a010

Reference:M1A010

Page:1-1

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

STEP

M1A020

S=1/16

Reference M1A020

ﾍﾟｰｼﾞ

1-2

STEP

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

STEP ASSY (550mm shoe)

0561036910

STEP

1100041230

BOLT

1130040012

NUT

1140020012

WASHER, spring

M1a020

Reference:M1A020

Page:1-2

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

CRAWLER GUIDE(for steel crawler; option)

M1A030

S=1/12

Reference M1A030-1

ﾍﾟｰｼﾞ

1-3

CRAWLER GUIDE(for steel crawler; option)

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

GUIDE, crawler

0561700310

GUIDE

1101041435

BOLT

1140020014

WASHER, spring

1141110014

WASHER

M1a030

Reference:M1A030-1

Page:1-3

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

CENTER GUIDE(for steel crawler; option)

M1A040

S=1/13

Reference M1A040-1

ﾍﾟｰｼﾞ

1-4

CENTER GUIDE(for steel crawler; option)

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

GUIDE ASSY, center

0561700410

GUIDE

1101041435

BOLT

1140020014

WASHER, spring

1141110014

WASHER

M1a040

Reference:M1A040-1

Page:1-4

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

CRAWLER BELT (steel)

1-1-9

1-1-1

1-1-7

1-1-2

1-1-8

1-1-9

1-3

1-1-10

1-1-11

1-1-5

1-1-11

1-1-3

1-1-4

1-4

1-2

1-1-6

Reference M1A050

ﾍﾟｰｼﾞ

1-5

CRAWLER BELT (steel)

Item Part number

Description

Q'ty Chan. Serial No. Serv.

Remarks

BELT ASSY, steel crawler (450mm shoe)

BELT ASSY, steel crawler (550mm shoe)

1914087300

BELT, steel crawler (450mm shoe)

1914088100

BELT, steel crawler (550mm shoe)

1-1

1914087199

LINK ASSY

1-1-1

1914087001

LINK (R.H.)

1-1-2

1914087002

LINK (L.H.)

1-1-3

1914087003

LINK, master (R.H.)

1-1-4

1914087004

LINK, master (L.H.)

1-1-5

1914087005

BUSHING

1-1-6

1914087006

PIN, track

1-1-7

1914087012

BUSHING

1-1-8

1914087007

PIN, master

1-1-9

1914087013

COLLAR

1-1-10

1914087014

PIN, split

1-1-11

1914087015

SEAL

1-2

1914087009

BOLT

156

1-3

1914087010

NUT

156

1-4

1914087311

PLATE

450mm shoe

1914088011

PLATE

550mm shoe

M1a050

Reference:M1A050

Page:1-5

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

CRAWLER BELT (rubber)

M1A060

S=FREE

Reference M1A060

ﾍﾟｰｼﾞ

1-6

CRAWLER BELT (rubber)

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

BELT ASSY, rubber crawler

1914086510

BELT, rubber crawler

M1a060

Reference:M1A060

Page:1-6

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

CRAWLER BELT (with rubber pads)

Reference L4A082

ﾍﾟｰｼﾞ

1-6-1

CRAWLER BELT (with rubber pads)

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

1914087400

BELT ASSY, steel crawler (with rubber pads)

1914087300

BELT, steel crawler

1914400600

PAD, rubber

1130050014

NUT

1140010014

WASHER, spring

L7a110

Reference:L4A082

Page:1-6-1

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

CRAWLER BELT (segment rubber crawler)

2-1

2-11

2-5

2-11

2-9

2-6

2-3

2-7

2-9

2-2

2-4

2-8

2-10

M1A070

S=FREE

Reference M1A070

ﾍﾟｰｼﾞ

1-7

CRAWLER BELT (segment rubber crawler)

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

BELT, segment rubber crawler

1914401100

PAD, rubber

1914087199

LINK ASSY

2-1

1914087001

LINK (R.H.)

2-2

1914087002

LINK (L.H.)

2-3

1914087003

LINK, master (R.H.)

2-4

1914087004

LINK, master (L.H.)

2-5

1914087005

BUSHING

2-6

1914087006

PIN, track

2-7

1914087012

BUSHING

2-8

1914087007

PIN, master

2-9

1914087013

COLLAR

2-10

1914087014

PIN, split

2-11

1914087015

SEAL

1914087009

BOLT

312

1914087010

NUT

312

M1a070

Reference:M1A070

Page:1-7

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

CARRIER ROLLER

1-3

1-4

1-6

1-5

1-2

1-5

1-1

1-7

M1A080

S=1/4

Reference M1A080

ﾍﾟｰｼﾞ

1-8

CARRIER ROLLER

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

ROLLER ASSY, carrier

0561205100

ROLLER SUB ASSY

1-1

0561202100

ROLLER

1-2

0561205120

SHAFT

1-3

0561202200

COVER

1-4

1431203572

SEAL

1-5

1300006207

BEARING

1-6

1221000072

RING, snap

1-7

1501820001

PLUG

1101041675

BOLT

1130540016

NUT

M1a080

Reference:M1A080

Page:1-8

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

TRACK ROLLER

1-3

1-6

1-5

1-7

1-4

1-8

1-7

1-1

1-5

1-6

1-2

1-9

1-8

M1A090

S=1/6

Reference M1A090

ﾍﾟｰｼﾞ

1-9

TRACK ROLLER

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

ROLLER ASSY, track

0561310100

ROLLER SUB ASSY, track

1-1

0561310110

ROLLER

1-2

0561310120

COVER

1-3

0561310130

COVER

1-4

0561310140

SHAFT

1-5

0561310150

BUSHING

1-6

1432500730

SEAL, floating

1-7

1420100400

O-RING

1-8

1213001060

PIN, spring

1-9

1501820001

PLUG

1101041455

BOLT

1141550014

WASHER

M1a090

Reference:M1A090

Page:1-9

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

FRONT IDLER

1-7

1-8

1-5

1-2

1-4

1-6

1-7

1-3

1-1

1-6

1-4

1-5

1-2

M1A100

S=1/7

Reference M1A100

ﾍﾟｰｼﾞ

1-10

FRONT IDLER

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

IDLER ASSY, front

0561403100

IDLER SUB ASSY, front

1-1

0561403110

IDLER

1-2

0561403130

BLOCK

1-3

0561402130

SHAFT

1-4

0561402140

BUSHING

1-5

1432500800

SEAL, floating

1-6

1420100500

O-RING

1-7

1213101020

PIN, spring

1-8

1501820001

PLUG

0561402010

PLATE

1101041450

BOLT

1140020014

WASHER, spring

M1a100

Reference:M1A100

Page:1-10

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

TRACK ADJUSTER

2-1

1-1

2-2

1-3

2-2

1-2

2-2

1-5

1-4

2-1

FOR LEFT HAND

M1A110

S=1/7

Reference M1A110

ﾍﾟｰｼﾞ

1-11

TRACK ADJUSTER

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

SPRING ASSY (R.H.)

SPRING ASSY (L.H.)

0561504100

SPRING ASSY

1-1

0561504110

ROD

1-2

0561504120

PLATE

1-3

0007000121

SPRING

1-4

1132530033

NUT

1-5

1213000650

PIN, spring

0561505520

CYLINDER ASSY (R.H.)

0561505620

CYLINDER ASSY (L.H.)

2-1

1900110200

CYLINDER, tensioning (R.H.)

1900110300

CYLINDER, tensioning (L.H.)

2-2

1515012040

ELBOW

1420010110

O-RING

M1a110

Reference:M1A110

Page:1-11

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

TRAVEL DEVICE

M1A120

S=1/7

Reference M1A120

ﾍﾟｰｼﾞ

1-12

TRAVEL DEVICE

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

MOTOR ASSY, travel

0561614100

SPROCKET

1903127100

MOTOR, travel

1110021440

SCREW, cap

1110021645

SCREW, cap

1141550014

WASHER

1141550016

WASHER

1515600200

ADAPTOR

1420010110

O-RING

1515600201

ADAPTOR

1420010140

O-RING

1515600202

ADAPTOR

1420010180

O-RING

1515600576

ADAPTOR

1420010140

O-RING

M1a120

Reference:M1A120

Page:1-12

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

SLEW BEARING

1-1

1-2

M1A130

S=1/10

Reference M1A130

ﾍﾟｰｼﾞ

1-13

SLEW BEARING

Item Part number

Description

Q'ty Chan. Serial No. Serv. Remarks

BEARING ASSY, slew

1913005450

BEARING

1-1

1913005458

SEAL

1-2

1913005459

SEAL

0562016100

BOLT

1101041685

BOLT

1141550016

WASHER

M1a130

Reference:M1A130

Page:1-13

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

SWIVEL JOINT & ACCESSORIES

M1A140

S=1/6

Reference M1A140

ﾍﾟｰｼﾞ

1-14

SWIVEL JOINT & ACCESSORIES

Item

Part number

Description

Q'ty

Chan.

Serial No.

Serv.

Remarks

JOINT ASSY, swivel

0562100100

STOPPER

1904008000

JOINT, swivel

1101041440

BOLT

1141110014

WASHER

1515100111

ELBOW

1420010140

O-RING

1515012040

ELBOW

1420010110

O-RING

1515010041

ELBOW

1420010140

O-RING

1515010042

ELBOW

1420010180

O-RING

1512340001

TEE

1420010110

O-RING

1512374003

NIPPLE

1420010140

O-RING

0007213014

BUSHING

0007203033

ADAPTOR

0007213011

BUSHING

1420010180

O-RING

1420010180

O-RING

1420010140

O-RING

1140020014

WASHER, spring

M1a140

Reference:M1A140

Page:1-14

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

DOZER BLADE

1-20

1-21

1-20

1-19

1-21

1-20

1-19

1-20

M1A160

S=1/15

Reference M1A160

ﾍﾟｰｼﾞ

1-15

DOZER BLADE

Item Part number

Description

Q'ty Chan. Serial No. Serv.

Remarks

BLADE ASSY, dozer

BLADE ASSY, wide dozer

0566328500

BLADE SUB ASSY, dozer

2200mm wide

0566335100

BLADE SUB ASSY, wide dozer

2300mm wide

1-19

0002200016

BUSHING

1-20

1432200050

SEAL, dust

1-21

1560000321

FITTING, grease

0566329030

COVER

1900111100

CYLINDER, dozer blade

0001615003

0001619002

1100041020

BOLT

1101141200

BOLT

1101141230

BOLT

1130540012

NUT

1140020010

WASHER, spring

1141110010

WASHER

1515600201

ADAPTOR

1420010140

O-RING

M1a160

Reference:M1A160

Page:1-15

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

PIPING; LOWER

1-3

1-2

1-1-1

11-2

1-1

1-2

6-2

10-2

M1A180

S=1/8, 1/14

Reference M1A180

ﾍﾟｰｼﾞ

1-16

PIPING; LOWER

Item

Part number

Description

Q'ty

Chan.

Serial No.

Serv.

Remarks

PIPING ASSY, lower (rubber crawler belt)

PIPING ASSY, lower (steel crawler belt)

0567227100

VALVE ASSY, reducing

rubber crawler belt

0567227200

VALVE ASSY, reducing

steel crawler belt

1-1

1901758400

VALVE, reducing

rubber crawler belt

1901759300

VALVE, reducing

steel crawler belt

1-1-1

1901758402

VALVE, reducing

rubber crawler belt

1901759302

VALVE, reducing

steel crawler belt

1-2

1515012040

ELBOW

1420010110

O-RING

1-3

1512370011

TEE

1420010110

O-RING

1801023148

HOSE ASSY

0567227010

HOSE ASSY

18045-40140

1801022148

HOSE ASSY

1804540140

HOSE ASSY

0567223020

HOSE ASSY

18010-22142

6-2

1532206050

PROTECTOR

sold by the meter

0567227030

HOSE ASSY

18045-40140

1804622085

HOSE ASSY

1804622110

HOSE ASSY

0567223060

HOSE ASSY

18010-22185

10-2

1532206050

PROTECTOR

sold by the meter

0567223070

HOSE ASSY

18010-22140

11-2

1532206050

PROTECTOR

sold by the meter

0567223080

HOSE ASSY

18010-22042

1801022040

HOSE ASSY

1531360020

PROTECTOR

sold by the meter

0097022400

GUARD

0437200100

GUARD

1100040645

BOLT

1140020006

WASHER, spring

0567225110

HOSE ASSY

0007200154

NUT

M1a180

Reference:M1A180

Page:1-16

TB290 [P-TB290BAD] Book No. BM0Z001-2 S/N 190000001-

SLEWING DEVICE

M1B010

S=1/8

Reference M1B010

ﾍﾟｰｼﾞ

2-1

Content .. 1 2 ..

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