BMW Motorcycle (R1100RT, R1100RS, R850/1100GS, R850/1100R). Manual - part 19

 

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BMW Motorcycle (R1100RT, R1100RS, R850/1100GS, R850/1100R). Manual - part 19

 

 

12.1

Contents

Page

12

Technical Data

............................................................................................................................... 3

Removing and installing coil and ignition lead 

............................................................7

Checking ignition coil resistance

 .............................................................................................7

Removing and installing alternator 

....................................................................................8

Adjusting procedure for Poly-V belt:  ....................................................................................................9

Dismantling/reassembling alternator 

..............................................................................10

Checking alternator

 ......................................................................................................................11

Checking armature for short to ground (earth)

 ................................................................11

Removing and installing starter motor 

...........................................................................12

Dismantling/reassembling starter motor 

......................................................................13

Renewing carbon brushes

 ........................................................................................................13

Checking starter motor

 ..............................................................................................................13

Checking starter relay

 .................................................................................................................13

Removing and installing magnetic gate 

........................................................................14

Timing the ignition

 ........................................................................................................................15

12 Engine electrics

12.2

12.3

12

Technical Data

R 1100 RS

Starter motor

Type

Permanent-magnet motor with planetary gear 
drivee

Gear ratio

Planetary gears 5,5 : 1

Power rating

kW

1,1

Alternator

Type

Three-phase alternating-current generator with 
integrated all-electronic voltage regulator

Drive

Poly-V belt

Gear ratios

1 : 1,5

Maximum output rating

W/V

700/14

Maximum current at engine speed 4000 min

-1

A

50

Nominal current at engine speed 1000 min

-1

A

18

Max. operating speed

min

-1

20 000

Aluminum Poly-V belt pulley

Extl. dia., measured at tips of teeth

Wear dimension

mm (in)

Spark plug

Bosch

FR 6 DDC

Electrode gap

mm (in)

0,8 (0.0315)

Wear limit

mm (in)

1,0 (0.0394)

Thread

metric

M 14 x 1,25

Ignition

Ignition system

Motronic (mapped characteristic control)

Ignition trigger

Two magnetic gates (Hall-effect transmitters) 
driven from crankshaft

Ignition timing

°KW

0° — + 43° before TDC

Static ignition timing

°KW

Adjustment at TDC

Motronic converts TDC value into 6° before TDC

Ignition coil

Twin-spark coil

Resistance: Primary,

~

0,5

between terminals 15 and 1

Secondary,

k

~

13

between terminals 4a and 4b

12.4

Technical Data

R 1100 RT

Starter motor

Type

Permanent-magnet motor with planetary gear 
drive

Gear ratio

Planetary gears 5,5 : 1

Power rating

kW

1,1

Alternator

Type

Three-phase alternating-current generator with 
integrated all-electronic voltage regulator

Drive

Poly-V belt

Gear ratios

1 : 1,5

Maximum output rating

W/V

700/14

Maximum current at engine speed 4000 min

-1

A

50

Nominal current at engine speed 1000 min

-1

A

18

Max. operating speed

min

-1

20 000

Aluminum Poly-V belt pulley

Extl. dia., measured at tips of teeth

Wear dimension

mm (in)

Spark plug

Bosch

FR 6 DDC

Electrode gap

mm (in)

0,8 (0.0315)

Wear limit

mm (in)

1,0 (0.0394)

Thread

metric

M 14 x 1,25

Ignition

Ignition system

Motronic (mapped characteristic control)

Ignition trigger

Two magnetic gates (Hall-effect transmitters) 
driven from crankshaft

Ignition timing

°KW

0° — + 43° before TDC

Static ignition timing

°KW

Adjustment at TDC

Motronic converts TDC value into 6° before TDC

Ignition coil

Twin-spark coil

Resistance: Primary,

~

0,5

between terminals 15 and 1

Secondary,

k

~

13

between terminals 4a and 4b

12.5

Technical Data

R 850 GS

R 1100 GS

Starter motor

Type

Permanent-magnet motor with planetary gear 
drive

Gear ratio

Planetary gears 5,5 : 1

Planetary gears 5,5 : 1

Power rating

kW 1,1

1,1

Alternator

Type

Three-phase alternating-current generator with 
integrated all-electronic voltage regulator

Drive

Poly-V belt

Poly-V belt

Gear ratios

1 : 1,5

1 : 1,5

Maximum output rating

W/V 700/14

700/14

Maximum current at engine speed 4000 min

-1

A 50

50

Nominal current at engine speed 1000 min

-1

A 18

18

Max. operating speed

min

-1

20 000

20 000

Aluminum Poly-V belt pulley

Extl. dia., measured at tips of teeth

Wear dimension

mm (in)

55,5 (2.185)

Spark plug

Bosch

FR 6 DDC

FR 6 DDC

Electrode gap

mm (in) 0,8 (0.0315)

0,8 (0.0315)

Wear limit

mm (in) 1,0 (0.0394)

1,0 (0.0394)

Thread

metric M 14 x 1,25

M 14 x 1,25

Ignition

Ignition system

Motronic (mapped characteristic control)

Ignition trigger

Two magnetic gates (Hall-effect transmitters) 
driven from crankshaft

Ignition timing

°KW 0° — + 43° before TDC

0° — + 43° before TDC

Static ignition timing

°KW Adjustment at TDC

Adjustment at TDC

Motronic converts TDC value to 6° before TDC

Ignition coil

Twin-spark coil

Resistance: Primary,

~

0,5

~

0,5

between terminals 15 and 1

Secondary,

k

~

13

~

13

between terminals 4a and 4b

12.6

Technical Data

R 850 R

R 1100 R

Starter motor

Type

Permanent-magnet motor with planetary gear 
drive

Gear ratio

Planetary gears 5,5 : 1

Planetary gears 5,5 : 1

Power rating

kW 1,1

1,1

Alternator

Type

Three-phase alternating-current generator with 
integrated all-electronic voltage regulator

Drive

Poly-V belt

Poly-V belt

Gear ratios

1 : 1,5

1 : 1,5

Maximum output rating

W/V 700/14

700/14

Maximum current at engine speed 4000 min

-1

A 50

50

Nominal current at engine speed 1000 min

-1

A 18

18

Max. operating speed

min

-1

20 000

20 000

Aluminum Poly-V belt pulley

Extl. dia., measured at tips of teeth

Wear dimension

mm (in) 55,5 (2.185)

55,5 (2.185)

Spark plug

Bosch

FR 6 DDC

FR 6 DDC

Electrode gap

mm (in) 0,8 (0.0315)

0,8 (0.0315)

Wear limit

mm (in) 1,0 (0.0394)

1,0 (0.0394)

Thread

metric M 14 x 1,25

M 14 x 1,25

Ignition

Ignition system

Motronic (mapped characteristic control)

Ignition trigger

Two magnetic gates (Hall-effect transmitters) 
driven from crankshaft

Ignition timing

°KW 0° — + 43° before TDC

0° — + 43° before TDC

Static ignition timing

°KW Adjustment at TDC

Adjustment at TDC

Motronic converts TDC value to 6° before TDC

Ignition coil

Twin-spark coil

Resistance: Primary,

~

0,5

~

0,5

between terminals 15 and 1

Secondary,

k

~

13

~

13

between terminals 4a and 4b

12.7

Removing and installing coil and 
ignition lead

Remove dualseat.

[RS/GS/RT] Remove side sections of fairing.

[RS] Remove inner fairing panel at fuel tank.

[R] Remove tank cover.

Unscrew fuel tank mount.

Seal, loosen and pull off fuel feed and return line 
with hose clip BMW No. 13 0 010.

Remove vent pipes.

Separate plug for fuel pump.

Remove fuel tank.

e

 

Caution:

Switch off ignition. Disconnect ground (earth) cable 
at battery and insulate it.

[GS/R] Detach Motronic control unit and pull it 
out upwards.

Remove ignition coil (1).

Separate plug connector (2).

Pull off ignition lead (3).

Remove spark plug cover (4).

Remove plug cap (5) with puller, 
BMW  No. 12 3 520.

Remove ignition lead.

Install in the reverse order of work.

Checking ignition coil resistance

a

See Technical Data.

12 3 520

4

5

1

2

3

3

5

RS120010

12.8

Removing and installing alternator

Remove dualseat.

[RS/GS/RT] Remove side sections of fairing.

e

  Caution:

Disconnect ground (earth) lead from battery. Insu-
late ground (earth) lead.

[RS] Remove inner fairing panel at fuel tank.

[R] Remove fuel tank cover.

Unscrew fuel tank mount.

Seal, loosen and pull off fuel feed and return line 
with hose clip, BMW No. 13 0 010.

Remove vent pipes.

Separate plug for fuel pump.

Remove fuel tank.

Remove Motronic control unit.

[ABS] - detach pressure modulator.

Remove front cover from engine.

Detach connecting leads (1) from alternator.

Loosen Poly-V belt pulley at alternator.

Unscrew alternator mount (2).

Take off Poly-V belt pulley and belt.

Remove strut (3) from frame at left.

Remove alternator.

e

  Caution:

Do not scratch other parts; disconnect if necessary.

Install in the reverse order of work.

2

2

2

1

3

RS120020

 

 

 

 

 

 

 

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