Suzuki Grand Vitara JB627. Manual - part 391

9E-17 Glass / Windows / Mirrors: 

Rear Door Glass Removal and Installation

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Removal

1) Remove door trim screw cover (1).
2) Remove door trim screw (2).

3) Remove door trim (1) as shown.

4) Remove door sealing cover (1).

5) Detach rear part of glass run from door sash (1), and 

remove door sash (1).

6) Remove door glass (2) as shown.

Installation
Reverse removal procedure noting the following 
instructions.
• If there is deformity for glass run, replace it with a new 

one.

• Tighten rear door window mounting screw (a) first and 

then (b).

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1

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1

2

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(a)

(b)

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Glass / Windows / Mirrors:  9E-18

• Tighten door sash mounting screw and bolts in order 

of (a), (b) and (c).

• Secure door sealing cover (1) with adhesive (2).

• Install rear door trim.

Rear door trim attaching order
(1) 

→ (2) → (3) → (4) → (5) → (6) → (7)

Rear Door Window Regulator Removal and 
Installation

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Removal

1) Remove door glass referring to “Rear Door Glass 

Removal and Installation”.

2) Disconnect power window motor lead wire at coupler 

and loosen clamp.

3) Loosen regulator mounting screws (1), and then 

remove rear window regulator (2).

Installation
Reverse removal procedure noting the following.
• Apply grease to sliding and rotating portions of 

window regulator.

:  Grease 99000–25011 (SUZUKI Super Grease A)

• Tighten rear door window regulator mounting screws 

in order of (a), (b) and (c).

• Tighten rear door window mounting screw (1) first and 

then (2).

Rear Door Window Regulator Inspection

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Check the following point:
• Check regulator sliding and rotating parts.
• Check rollers for wear and damage.

1

1

2

(a)

(b)

(c)

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2

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“2”

(b)

(a)

(c)

“1”

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9E-19 Glass / Windows / Mirrors: 

Rear End Door Window Components

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1. Rear end door glass

2. Fastener

Glass / Windows / Mirrors:  9E-20

Rear End Door Glass Removal and Installation

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Refer to “Windshield Removal and Installation” as 
removal and installation procedures are basically the 
same. However, note the following.
• Observe the following precautions when applying 

adhesive (1) along glass (2) edge.

• Adhesive (1) should be applied evenly especially in 

height.

• Be careful not to damage primer (3).
• With the position of fastener (4) properly aligned, 

install glass (2) on rear end door panel (5).

• Press glass against body quickly after adhesive (1) is 

applied.

Adhesive amount specifications and position for 
rear end door glass
Width “a”: 7 mm (0.28 in.)
Height “b”: 14 mm (0.55 in.)
Width “c”: 16 mm (0.63 in.)
Position “d”: 15 mm (0.59 in.) for glass upper and 
bottom section
Position “e”: 8 mm (0.31 in.)

Rear End Door Window Defogger Relay 
Inspection

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1) Disconnect negative (–) cable from battery.
2) Remove rear end door window defogger relay 

(included in integration relay) (1) from main fuse box 
(2).

3) Check that there is no continuity between terminal 

“a” and “b”. If there is continuity, replace relay.

4) Check that there is continuity between terminals “a” 

and “b” when a 12 V battery is connected to 
terminals “a” and “c”.
If malfunction is found, replace it with a new one.

b

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b

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1

“a”

“a”

“c”

“d”

“c”

“a”

“e”

“b”

“b”

“c”

“a”

“e”

“c”

“d”

“b”

“e”

“c”

“a”

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1

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“c”

“b”

“a”

“b”

“a”

“c”

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