Index Suzuki Suzuki Grand Vitara JB416 / JB420- service repair manual
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Content .. 157 158 159 160 ..
Suzuki Grand Vitara JB416 / JB420. Manual - part 159
3-ii Table of Contents
Input / Output Signal Table of 4WD Control
Module ..............................................................3C-9
On-Board Diagnostic System Description.........3C-10CAN Communication System Description.........3C-11
Schematic and Routing Diagram......................3C-12
4WD Control System Wiring Circuit Diagram....3C-12
Component Location .........................................3C-13
Transfer Shift Control System Components......3C-13
Diagnostic Information and Procedures..........3C-14
4WD Control System Check .............................3C-14Transfer Position Indicator Operation Check ....3C-174WD Control System Operation Inspection ......3C-17Visual Inspection ...............................................3C-18DTC Check........................................................3C-19DTC Clearance .................................................3C-20DTC Table.........................................................3C-21Fail-Safe Table..................................................3C-22Scan Tool Data .................................................3C-22Scan Tool Data Definitions................................3C-234WD Control Symptom Diagnosis.....................3C-23Transfer Position Indicator Does Not Come
ON at Ignition Switch ON but Engine Stops....3C-25
Transfer Position Indicator Remains ON
Steady at Ignition Switch ON ..........................3C-27
DTC C1213: Transfer Switch Circuit Open .......3C-28DTC C1214: Transfer Switch Circuit Short .......3C-29DTC C1223 / C1235: Transfer Shift Actuator
Motor Position Switch 1 Circuit Open / Transfer Shift Actuator Motor Position Switch 2 Circuit Open .....................................3C-31
DTC C1224 / C1236: Transfer Shift Actuator
Motor Position Switch 1 Circuit Short / Transfer Shift Actuator Motor Position Switch 2 Circuit Short......................................3C-33
DTC C1227: 4L/N Switch Circuit Open .............3C-35DTC C1228: 4L/N Switch Circuit Short .............3C-36DTC C1230: Transfer Actuator Circuit
Malfunction......................................................3C-38
DTC C1237: Center Differential Lock Switch
Circuit Open ....................................................3C-39
DTC C1238: Center Differential Lock Switch
Circuit Short ....................................................3C-41
DTC C1240: 4WD Control Module Power
Supply Circuit Malfunction ..............................3C-42
DTC C1243: Internal Circuit Malfunction of
4WD Control Module.......................................3C-43
DTC C1246: Clutch Pedal Position (CPP)
Switch Circuit Short.........................................3C-44
DTC U1073: Control Module Communication
Buss Off ..........................................................3C-45
DTC U1100: Lost Communication with ECM ....3C-47DTC U1101: Lost Communication with TCM ....3C-49DTC U1121: Lost Communication with ABS
Hydraulic Unit / Control Module ......................3C-51
Inspection of 4WD Control Module and Its
Circuits ............................................................3C-53
Repair Instructions ............................................3C-55
Transfer Oil Level Check...................................3C-55Transfer Oil Change..........................................3C-55
Transfer Oil Seal Removal and Installation.......3C-56Transfer Switch Removal and Installation.........3C-57Transfer Switch Inspection................................3C-574WD Control Module Removal and
Installation .......................................................3C-57
Transfer Assembly Dismounting and
Remounting.....................................................3C-58
Transfer Assembly Components.......................3C-59Transfer Assembly Disassembly and
Reassembly ....................................................3C-60
Transfer Assembly Inspection...........................3C-68Input Gear Assembly, Counter Gear
Assembly, Front Output Shaft Assembly and Rear Output Shaft Assembly Components .....3C-70
Input Gear Assembly Disassembly and
Reassembly ....................................................3C-71
Counter Gear Assembly Disassembly and
Reassembly ....................................................3C-72
Front Output Shaft Assembly Disassembly
and Reassembly .............................................3C-72
Rear Output Shaft Assembly Disassembly
and Reassembly .............................................3C-73
Specifications .....................................................3C-74
Tightening Torque Specifications......................3C-74
Special Tools and Equipment ...........................3C-74
Recommended Service Material .......................3C-74Special Tool ......................................................3C-75
Non-Shift Type (Transfer without Shift
Actuator) ..............................................................3C-76
Precautions.........................................................3C-76
Transfer Warning ..............................................3C-76
General Description ...........................................3C-76
Transfer Construction........................................3C-76
Diagnostic Information and Procedures ..........3C-77
Transfer Symptom Diagnosis............................3C-77
Repair Instructions ............................................3C-78
Transfer Oil Change..........................................3C-78Transfer Oil Level Check...................................3C-78Transfer Oil Seal Removal and Installation.......3C-78Transfer Assembly Dismounting and
Remounting.....................................................3C-78
Transfer Assembly Components.......................3C-79Transfer Assembly Disassembly and
Reassembly ....................................................3C-80
Reassembly ....................................................3C-87
and Reassembly .............................................3C-87
Specifications .....................................................3C-88
Tightening Torque Specifications......................3C-88
Special Tools and Equipment ...........................3C-88
Recommended Service Material .......................3C-88Special Tool ......................................................3C-88
Propeller Shaft ......................................... 3D-1
Precautions...........................................................3D-1
Propeller Shaft Caution .......................................3D-1