Suzuki Grand Vitara JB416 / JB420. Manual - part 158

 

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Suzuki Grand Vitara JB416 / JB420. Manual - part 158

 

 

2D-6 Wheels and Tires: 

Wheel Removal and Installation

S5JB0A2406003

Removal

1) Loosen wheel nuts by approximately 180 

° (half a 

rotation).

2) Hoist vehicle.
3) Remove wheel.

CAUTION

!

 

Never use heat to loosen tight wheel because 
application of heat to wheel can shorten life 
of wheel and damage wheel bearings.

 

Installation
For installation, reverse removal procedure, noting the 
following.
• Wheel nuts must be tightened in sequence and to 

proper torque to avoid bending wheel or brake drum 
or brake disc as shown in the figure.

NOTE
Before installing wheels, remove any build-
up of corrosion on wheel mounting surface 
and brake disc mounting surface by scraping 
and wire brushing. Installing wheels without 
good metal-to-metal contact at mounting 
surfaces can cause wheel nuts to loosen, 
which can later allow a wheel to come off 
while vehicle is moving.

 

Tightening torque
Wheel nut (a):  100 N·m (10.0 kgf-m, 72.5 lb-ft)

Tire Mounting and Dismounting

S5JB0A2406004

Use a tire changing machine to mount or dismount tires. 
Follow equipment manufacturer’s instructions. Do not 
use hand tools or tire irons alone to change tires as they 
may damage tire beads or wheel rim.
Rim bead seats should be cleaned with a wire brush or 
coarse steel wool to remove lubricants, old rubber and 
light rust. Before mounting or dismounting a tire, bead 
area should be well lubricated with approved tire 
lubricant.
After mounting, inflate to specified pressure shown on 
tire placard so that beads are completely seated.

WARNING

!

 

Do not stand over tire when inflating. Bead 
may break when bead snaps over rim’s safety 
hump and cause serious personal injury.
Do not exceed specified pressure when 
inflating. If specified pressure will not seat 
beads, deflate, re-lubricate and reinflate.
Over inflation may cause bead to break and 
cause serious personal injury.

 

Install valve core and inflate to proper pressure.

Tire Repair

S5JB0A2406005

There are many different materials and techniques on 
the market to repair tires. As not all of these work on all 
types of tires, tire manufacturers have published detailed 
instructions on how and when to repair tires. These 
instructions can be obtained from each tire 
manufacturer.

IYSQ01240007-01

IYSQ01240008-01

Wheels and Tires:  2D-7

Specifications

Wheels and Tires Specifications

S5JB0A2407001

Tire size
: 225/70R16 102S or 225/65R17 101S

Wheel size
: 16 x 6 1/2 J (for 225/70R16) or 17 x 6 1/2 J (for 225/65R17)

Tightening torque
Wheel nut:  100 N·m (10.0 kgf-m, 72.5 lb-ft)

NOTE

• Tire inflation pressure should be checked when tires are cool.
• Specified tire inflation pressure should be found on tire placard or in owner’s manual which came 

with the vehicle.

 

Tightening Torque Specifications

S5JB0A2407002

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Fastening part

Tightening torque

Note

N

m

kgf-m

lb-ft

Wheel nut

100

10.0 

72.5

)

 / )

2D-8 Wheels and Tires: 

Table of Contents 3- i

3

Section 3

CONTENTS

Driveline / Axle

Precautions .................................................3-1

Precautions............................................................. 3-1

Precautions for Driveline / Axle ............................. 3-1

Drive Shaft / Axle ..................................... 3A-1

Front .........................................................................3A-1

General Description .............................................3A-1

Front Drive Shaft Construction............................ 3A-1

Diagnostic Information and Procedures............3A-1

Front Drive Shaft Symptom Diagnosis................ 3A-1

Repair Instructions ..............................................3A-2

Front Drive Shaft Boot and Joint Check.............. 3A-2
Front Drive Shaft Components ........................... 3A-2
Front Drive Shaft Assembly Removal and 

Installation......................................................... 3A-3

Front Drive Shaft Disassembly and Assembly .... 3A-3

Specifications.......................................................3A-6

Tightening Torque Specifications........................ 3A-6

Special Tools and Equipment .............................3A-6

Recommended Service Material......................... 3A-6
Special Tool ........................................................ 3A-6

Rear ..........................................................................3A-7

General Description .............................................3A-7

Rear Drive Shaft Construction ............................ 3A-7

Repair Instructions ..............................................3A-7

Rear Drive Shaft Components ............................ 3A-7
Rear Drive Shaft Assembly Removal and 

Installation......................................................... 3A-8

Rear Drive Shaft Disassembly and Assembly..... 3A-8

Specifications.......................................................3A-9

Tightening Torque Specifications........................ 3A-9

Special Tools and Equipment .............................3A-9

Recommended Service Material......................... 3A-9
Special Tool ........................................................ 3A-9

Differential................................................ 3B-1

Front .........................................................................3B-1

General Description .............................................3B-1

Front Differential Construction ............................ 3B-1

Diagnostic Information and Procedures............3B-1

Front Differential Symptom Diagnosis................. 3B-1

Repair Instructions ..............................................3B-2

Front Differential Oil Change .............................. 3B-2

Front Differential Unit Components.....................3B-3
Front Differential Dismounting and 

Remounting.......................................................3B-3

Front Differential Components ............................3B-4
Front Differential Assembly Disassembly and 

Reassembly ......................................................3B-5

Front Differential Inspection ..............................3B-17

Specifications.....................................................3B-18

Tightening Torque Specifications......................3B-18

Special Tools and Equipment ...........................3B-18

Recommended Service Material .......................3B-18
Special Tool ......................................................3B-19

Rear ........................................................................3B-21

General Description ...........................................3B-21

Rear Differential Construction ...........................3B-21

Diagnostic Information and Procedures..........3B-21

Rear Differential Symptom Diagnosis ...............3B-21

Repair Instructions ............................................3B-21

Rear Differential Oil Change .............................3B-21
Rear Differential Unit Components ...................3B-21
Rear Differential Dismounting and 

Remounting.....................................................3B-22

Rear Differential Components...........................3B-23
Rear Differential Assembly Disassembly and 

Reassembly ....................................................3B-24

Rear Differential Inspection...............................3B-36

Specifications.....................................................3B-37

Tightening Torque Specifications......................3B-37

Special Tools and Equipment ...........................3B-37

Recommended Service Material .......................3B-37
Special Tool ......................................................3B-38

Transfer .................................................... 3C-1

Motor-Shift Type (Transfer with Shift 

Actuator) ................................................................3C-1

Precautions...........................................................3C-1

Transfer Warning ................................................3C-1
Precautions in Diagnosing Trouble .....................3C-1

General Description .............................................3C-2

Transfer Description............................................3C-2
4WD Control System Description........................3C-2
Function of 4WD Control System Component ....3C-4
4WD Control System Operation..........................3C-4

 

 

 

 

 

 

 

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