Suzuki Grand Vitara JB416 / JB420. Manual - part 118

1E-8 Engine Lubrication System: For M16A Engine with VVT

Reassembly

1) Wash, clean and then dry all disassembled parts.
2) Apply thin coat of engine oil to inner and outer rotors, 

oil seal lip portion, inside surfaces of oil pump case 
and plate.

3) Install outer (1) and inner rotors (2) to oil pump case.

4) Apply engine oil to relief valve (1) and spring (2), and 

install them with retainer (3) and new circlip (4) to 
rotor plate (5).

5) Install rotor plate and tighten all bolts to specified 

torque. After installing plate, check to be sure that 
rotors turn smoothly by hand (0.3 N

⋅m (0.03 kgf-m, 

0.25 lb-ft) torque or below).

Tightening torque
Oil pump rotor plate bolt (a):  11 N·m (1.1 kgf-m, 
8.0 lb-ft)

Oil Pump Inspection

S5JB0A1516007

Oil Seal
Check oil seal lip for fault or other damage. Replace as 
necessary.

Oil Pump
• Check outer (1) and inner rotors (2), rotor plate, and 

oil pump case for excessive wear or damage.

• Check relief valve (1) for excessive wear or damage 

and operates smoothly.

I2RH0B150019-01

I3RM0A150005-01

I2RH0B150022-01

I2RH0B150023-01

I2RH0B150019-01

I2RH0B150025-01

Engine Lubrication System: For M16A Engine with VVT 1E-9

Radial clearance
Check radial clearance between outer rotor (1) and case 
(2) using thickness gauge (3).
If clearance exceeds its limit, replace outer rotor or case.

Radial clearance between outer rotor and case for oil 
pump
Limit: 0.310 mm (0.0122 in.)

Side clearance
Using straightedge (1) and thickness gauge (2), 
measure side clearance.
If side clearance exceeds its limit, replace oil pump 
assembly.

Side clearance for oil pump inner rotor
Limit: 0.15 mm (0.0059 in.)

Relief valve spring free length and load
Check relief valve spring free length and load as shown 
in the figure. If the measured valve spring length is lower 
than the specification, replace relief valve spring.

Relief valve spring free length and load

I2RH0B150026-01

I2RH0B150027-01

Standard

Limit

Free length

52.4 mm
(2.06 in.)

—

Load at spring 

length

38.5 mm (1.52 in.)

77 N

(7.7 kgf, 17.0 lb)

69 N

(6.9 kgf, 15.0 lb)

I2RH01150023-01

1E-10 Engine Lubrication System: For M16A Engine with VVT

Specifications

Tightening Torque Specifications

S5JB0A1517001

NOTE
The specified tightening torque is also described in the following.
“Oil Pan and Oil Pump Strainer Components: For M16A Engine with VVT”
“Oil Pump Components: For M16A Engine with VVT”

 

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Special Tools and Equipment

Recommended Service Material

S5JB0A1518001

NOTE
Required service material is also described in the following.
“Oil Pan and Oil Pump Strainer Components: For M16A Engine with VVT”
“Oil Pump Components: For M16A Engine with VVT”

 

Special Tool

S5JB0A1518002

Fastening part

Tightening torque

Note

N

⋅m

kgf-m

lb-ft

Oil pressure switch

13

1.3 

9.5

)

Oil pump strainer bolt

11

1.1 

8.0

)

Oil pan bolt and nut

11

1.1 

8.0

)

Oil pan drain plug

35

3.5 

25.5

)

Transmission to engine bolt

85

8.5 

61.5

)

Clutch housing lower plate No.1 bolt 

11

1.1 

8.0

)

Clutch housing lower plate No.2 bolt 

11

1.1 

8.0

)

Oil pump rotor plate bolt

11

1.1 

8.0

)

Material

SUZUKI recommended product or Specification

Note

Sealant

SUZUKI Bond No.1217G

P/No.: 99000–31260

)

09915–77310

09915–78211

Oil pressure gauge (0-10kg/
cm2)

Oil pressure gauge 
attachment

)

)

Engine Lubrication System: For J20 Engine 1E-11

For J20 Engine

General Description

Engine Lubrication Description

S5JB0A1521001

The oil pump is trochoid type, and mounted under the crankshaft. Oil is drawn up through the oil pump strainer and 
passed through the pump to the oil filter.
The filtered oil flows into two paths in cylinder block.
In one path, oil reaches the crankshaft journal bearings. Oil from the crankshaft journal bearings is supplied to the 
connecting rod bearings by means of intersecting passages drilled in the crankshaft.
In the other path oil goes up to the cylinder head and lubricates valves and camshafts, etc., after passing through the 
internal oilway of camshafts.
An oil relief valve is provided on the oil pump. This valve starts relieving oil pressure when the pressure exceeds 
specified pressure.