Opel Frontera UE. Manual - part 844

 

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Opel Frontera UE. Manual - part 844

 

 

6E1–259

X22SE 2.2L ENGINE DRIVEABILITY AND EMISSION

RESTRICTED EXHAUST SYSTEM CHECK

Step

Action

Value(s)

Yes

No

1

Was the On–Board Diagnostic (OBD) System Check
performed?

Go to Step 2 

Go to OBD

System

Check 

2

1. Remove the HO2S2.

D

For removal procedures, refer to Heated
Oxygen Sensors in On–Vehicle Service. 

2. Install the Exhaust Backpressure Tester in place of

the Bank 1 HO2S.

3. Idle the engine at normal operating temperature.

Does the reading on the gauge exceed the specified
value?

8.62 kPa

(1.25 psi)

Go to Step 5 

Go to Step 3 

3

With the exhaust back–pressure tester in place of
HO2S, and the engine at normal operating
temperature:
Increase the engine speed to 2000 RPM while
observing the gauge.

Does the reading exceed the amount of the value
column?

8.62 kPa

(1.25 psi)

Go to Step 5 

Go to Step 4 

4

1. Re–install the HO2S2. (Refer to Heated Oxygen

Sensors in On–Vehicle Service for installation
procedure.) 

2. Remove the HO2S1.
3. Install the Exhaust Back–Pressure Tester BT8515V

or equivalent in place of the HO2S1.

4. Bring the engine to normal operating temperature

while observing the gauge.

5. Increase the engine speed to 2000 RPM (allow 10

seconds for pressure build) and observe the gauge.

Did the reading exceed the specified value?

8.62 kPa

(1.25 psi)

Go to Step 6 

System OK

5

Repair a restiction in the exhaust system after the
catalytic converter.
Possible faults include:

D

Collapsed pipe

D

Internal muffler failure

Verify repair

6

Replace the restricted catalytic converter.

Verify repair

NOTE: Diagnostic Trouble Codes will be set by running
the vehicle to normal operating temperature after a cold
start with the O2 sensor disconnected. After performing
these tests, use the Tech 2 to erase the Diagnostic
Trouble Codes that were set by the lack of O2 sensor
activity.

6E1–260

X22SE 2.2L ENGINE DRIVEABILITY AND EMISSION

DEFAULT MATRIX TABLE

SERVICE PROCEDURE DEFAULT
STRATEGY

A referral strategy has been established to assist the
technician with additional information when the cause of
the failure cannot be determined. If no problem is found
after performing diagnostics, then for further diagnostic
information, refer to the default matrix table.

DEFAULT MATRIX TABLE

Strategy Based Diagnostic Charts

Initial Diagnosis

Default Section(s)

On–Board Diagnostic (OBD) System
Check

Vehicle does not enter diagnostics.

Chassis Electrical

On–Board Diagnostic (OBD) System
Check

Vehicle enters diagnostics and
communicates with the Tech 2. MIL is
ON in diagnostics. Engine does not
start and run.

Ignition System Check

On–Board Diagnostic (OBD) System
Check

Engine starts and runs, no ECM codes
set. Customer complains of vibration.

ECM Power and Ground Check

On–Board Diagnostic (OBD) System
Check.

Chassis Electrical

ECM Power and Ground Check

On–Board Diagnostic (OBD) System
Check. ECM power and ground circuits
OK. Data link voltage incorrect.

Chassis Electrical

Symptoms

Initial Diagnosis

Default Section(s)

Intermittents

1. On–board diagnostic (OBD)

system check.

2. Careful visual/physical inspections.

Chassis Electrical

Hard Starts

1. OBD system check.
2. Sensors (ECT, MAP, TP); MAP

output chart.

3. Fuel system electrical test, fuel

system diagnosis.

4. Ignition system.
5. IAC system check.

Engine Mechanical

Ignition System Check
Exhaust System Diagnosis

Surges and/or Chuggles

1. OBD system check.
2. Heated oxygen sensors.
3. Fuel system diagnosis.
4. Ignition system.

Calibration ID ”Broadcast
Code”/Service Bulletins

Ignition System Check
Generator Output
Exhaust System Diagnosis

Lack of Power, Sluggish or Spongy

1. OBD system check.
2. Fuel system diagnosis.
3. Ignition system.
4. EGR operation.
5. EGR system check.

Refer to Exhaust System in
Engine Exhaust

TCC Operation
Calibration ID/Service Bulletins

Detonation / Spark Knock

1. OBD system check.
2. EGR operation.
3. EGR system check.
4. Fuel system diagnosis.
5. Ignition system.

Cooling System

Ignition System Check
Calibration ID/Service Bulletins

6E1–261

X22SE 2.2L ENGINE DRIVEABILITY AND EMISSION

Symptoms

Initial Diagnosis

Default Section(s)

Hesitation, Sag, Stumble

1. OBD system check.
2. TP.
3. MAP output check.
4. Fuel system diagnosis.
5. Fuel injector and fuel injector

balance test.

6. EVAP emission canister purge

valve.

7. Ignition system.

EGR Operation

EGR System Check
Generator Output Voltage (refer
to Chassis Electrical)
Calibration ID/Service Bulletins
Ignition System Check

Cuts Out, Misses

1. OBD system check.
2. Cylinder balance test.

Ignition System Check

Rough, Unstable, or Incorrect Idle,
Stalling

1. OBD system check.
2. Fuel injector and fuel injector

balance test.

3. EVAP emission canister purge

valve check.

4. Ignition system.
5. IAC operation.
6. EGR operation.

MAP Output Check 

Throttle Linkage
IAC System Check
EGR System Check
A/C Clutch Control Circuit Diag-
nosis
 Crankcase Ventilation System
Calibration ID/Service Bulletins
Generator Output Voltage (refer
to Chassis Electrical)
Exhaust Diagnosis

Poor Fuel Economy

1. OBD system check.
2. Careful visual/physical inspection.
3. Ignition system.
4. Cooling system.

TCC Operation

Exhaust System (refer to Engine
Exhaust)

Engine Cranks But Will Not Run

1. OBD system check.

Fuel System Electrical
Diagnosis 

Fuel System Diagnosis
Fuel Injector
Fuel Injector Balance Test

Excessive Exhaust Emissions or
Odors

1. OBD system check.
2. Emission test.
3. Cooling system.
4. Fuel system diagnosis.
5. Fuel injector and fuel injector

balance test.

6. EVAP emission canister purge

valve.

7. Crankcase ventilation system.
8. Ignition system.
9. MAP output check.

EGR System Check 

Exhaust Diagnosis
Calibration ID/Service Bulletins

Dieseling, Run–On

1. OBD system check.
2. Careful visual/physical inspection.
3. Fuel system diagnosis.

Backfire

1. OBD system check.
2. Ignition system.
3. Fuel system diagnosis.
4. Fuel injector and fuel injector

balance test.

5. EGR operation, EGR system

check.

Exhaust System Diagnosis,
Intake Casting Flash, Ignition
System Check

6E1–262

X22SE 2.2L ENGINE DRIVEABILITY AND EMISSION

Symptoms

Initial Diagnosis

Default Section(s)

Misfire

1. OBD system check.
2. Ignition system.
3. Fuel system diagnosis.
4. Fuel injector and fuel injector

balance test.

Vibrations, Transmission,
Driveshaft and Axle

Catalyst Monitor

1. OBD system check.
2. Careful visual/physical inspection.
3. Heated oxygen sensors.

Exhaust System

Fuel Trim

1. OBD system check.
2. Careful visual/physical inspection.
3. Fuel system diagnosis.
4. Heated oxygen sensors.

Exhaust System Intake Air
System

Evaporative Emissions

1. OBD system check.
2. Careful visual/physical inspection.
3. Fuel system diagnosis.

Heated Oxygen Sensors

1. OBD system check.
2. Careful visual/physical inspection.

Exhaust System

 

 

 

 

 

 

 

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