Opel Frontera UE. Manual - part 711

4D–16

TRANSFER CASE

Transfer Rear Cover Assembly

226RW154

Legend

(1) Rear Output Shaft Assembly
(2) Rear Output Shaft
(3) Bearing Snap Ring
(4) Ball Bearing

(5) Bearing Snap Ring
(6) Ball
(7) Speedometer Drive Gear
(8) Ball Bearing
(9) Transfer Rear Cover (with oil seal)

Disassembly

1. Remove bearing snap ring, use a pair of snap ring

pliers to remove the snap ring (3).

226RS060

TRANSFER CASE

4D–17

2. Remove the rear output shaft assembly (1) from the

transfer rear cover (with oil seal) (9).

3. Remove ball bearing (8), using a bench press and the

bearing remover 5–8840–0015–0.

226RW186

4. Remove speedometer drive gear (7).
5. Remove ball (6).
6. Remove bearing snap ring (5), using a pair of snap

ring pliers.

7. Remove rear output shaft (2) from the ball bearing (4),

using a bench press and the bearing remover
5–8840–0015–0.

226RW187

Inspection and Repair

Refer to “TRANSFER CASE ASSEMBLY” in this section
for inspection and repair.

Reassembly

Transfer rear cover (with oil seal) (9). Oil seal
replacement.

D

Remove the oil seal from the transfer rear cover.

D

Apply engine oil to the oil seal outer surfaces.

D

Fill in recommended grease (BESCO L2) or
equivalent in the oil seal lip.

D

Use the oil seal installer 5–8840–2292–0 to install the
rear oil seal to the transfer rear cover.

220RW104

1. Install ball bearing (4) to the rear output shaft (2),

using the ball bearing installer 5–8840–2159–0 and
the adapter 5–8840–2192–1.

262RW068

4D–18

TRANSFER CASE

2. Install bearing snap ring (5), using a pair of snap ring

pliers.

3. Install ball (6).
4. Install speedometer drive gear (7).

226RS064

5. Use the ball bearing installer 5–8840–2159–0 to

install the ball bearing (8).

226RW188

6. Install the rear output shaft assembly (1) to the

transfer rear cover (9).

7. Install bearing snap ring (3).

NOTE: The snap ring must be fully inserted into the
transfer rear cover snap ring groove.

TRANSFER CASE

4D–19

Detent, Shift Arm, and Interlock Pin (Transfer Case Assembly)

Disassembled View

262RW005

Legend

(1) Detent Ball, Spring and Plug
(2) Spring Pin and Bridge
(3) Spring Pin
(4) Spring
(5) 2WD–4WD Shift Rod
(6) Shift Arm
(7) Shift Block
(8) 4WD Indicator Switch

(9) Interlock Pin

(10) Spring

(11) Select Rod Assembly

(12) Spring Pin
(13) High–Low Shift Rod
(14) Shift Arm
(15) Shift Block
(16) Transfer Case