Nissan Rogue. Manual - part 585

CYLINDER BLOCK

EM-105

< UNIT DISASSEMBLY AND ASSEMBLY >

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a. Tighten the connecting rod bolts using Tool (A) as follows:

Apply engine oil to the threads and seats of the connecting rod

bolts. 

CAUTION:

Check tightening angle. Do not judge angle by visual

inspection. 

• After tightening connecting rod bolts, check that crankshaft rotates smoothly. 

• Check the connecting rod side clearance. Refer to 

EM-105, "Inspection"

.

14. Install knock sensor (1).

• Install knock sensor with connector facing 180

° +/- 15° (a) as

shown. 

CAUTION:

• Do not tighten bolts while holding connector.   

• If any impact by dropping is applied to knock sensor,

replace it with a new one.

NOTE:

• Check that there is no foreign material on the cylinder block

mating surface and the back surface of knock sensor. 

• Check that knock sensor does not interfere with other parts.

15. Install crankshaft position sensor (POS).
16. Assembly of remaining components is in the reverse order of disassembly.

Inspection

INFOID:0000000011279982

CRANKSHAFT END PLAY

• Measure clearance between thrust bearings and crankshaft arm

when crankshaft is moved fully forward or backward using suitable

tool (A).

• If measured value exceeds limit replace thrust bearings and mea-

sure again. If it still exceeds limit replace crankshaft.

CONNECTING ROD SIDE CLEARANCE

• Measure side clearance between connecting rod and crankshaft

arm using suitable tool (A).

• If measured value exceeds limit replace connecting rod and mea-

sure again. If it still exceeds limit replace crankshaft.

Step 1

: 27.4 N·m (2.8 kg-m, 20 ft-lb)

Step 2

: 0 N·m

Step 3

: 19.6 N·m (2.0 kg-m, 14 lb-ft)

Step 4

: Rotate bolts 90

° + 0.5°

Tool number

: KV10112100 (BT-8653-A)

JPBIA0688ZZ

JSBIA3399ZZ

Standard and Limit : Refer to 

EM-125, 

"Cylinder Block"

.

PBIC3252J

Standard and Limit

: Refer to 

EM-125, 

"Cylinder Block"

.

PBIC3763E

EM-106

< UNIT DISASSEMBLY AND ASSEMBLY >

CYLINDER BLOCK

PISTON TO PISTON PIN OIL CLEARANCE

Piston Pin Hole Diameter 

• Measure inner diameter of piston pin hole using suitable tool (A).

Piston Pin Outer Diameter 

• Measure outer diameter of piston pin using suitable tool (A).

Piston to Piston Pin Oil Clearance

• (Piston to piston pin oil clearance) = (Piston pin hole diameter) - (Piston pin outer diameter)

• If oil clearance value exceeds the limit replace piston and piston pin assembly.

NOTE:

Piston is available together with piston pin as assembly.

PISTON RING SIDE CLEARANCE

• Measure side clearance of piston ring and piston ring groove using

suitable tool (A).

• If measured value exceeds limit replace piston ring and measure

again.  If value still exceeds the limit replace piston.

CONNECTING ROD BEND AND TORSION

Standard 

: Refer to 

EM-125, "Cylinder Block"

.

PBIC3265J

Standard : 

Refer 

to 

EM-125, "Cylinder Block"

.

PBIC3266J

Standard : 

Refer 

to 

EM-125, "Cylinder Block"

.

Standard and Limit

: Refer to 

EM-125, "Cylinder Block"

.

PBIC3280J

CYLINDER BLOCK

EM-107

< UNIT DISASSEMBLY AND ASSEMBLY >

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• Check with a connecting rod aligner.

• If measured value exceeds limit replace connecting rod assembly.

CONNECTING ROD BIG END DIAMETER

• Install connecting rod cap (1) without connecting rod bearing

installed and tighten connecting rod bolts. Refer to 

EM-98, "Disas-

sembly and Assembly"

.

• Measure inner diameter of connecting rod big end using suitable

tool.

• If measured value exceeds standard replace connecting rod assembly.

CONNECTING ROD BUSHING OIL CLEARANCE

Connecting Rod Bushing Inner Diameter

• Measure inner diameter of connecting rod bushing using suitable

tool (A).

Piston Pin Outer Diameter

(A)

: Bend

(B)

: Torsion

(C)

: Feeler gauge

Limit

: Refer to 

EM-125, "Cylinder Block"

.

PBIC3268J

(2)

: Connecting rod

(A)

: Example

(B)

: Measuring direction of inner diameter

Standard

: Refer to 

EM-125, "Cylinder Block"

.

PBIC3269J

Standard

: Refer to 

EM-125, "Cylinder Block"

.

PBIC3270J

EM-108

< UNIT DISASSEMBLY AND ASSEMBLY >

CYLINDER BLOCK

• Measure outer diameter of piston pin using suitable tool (A).

Connecting Rod Bushing Oil Clearance

• (Connecting rod bushing oil clearance) = (Connecting rod bushing inner diameter) - (Piston pin outer diame-

ter)

• If measured value exceeds standard replace connecting rod assembly and/or piston and piston pin assem-

bly.

CYLINDER BLOCK TOP SURFACE DISTORTION

• Remove gasket on the cylinder block surface and also remove engine oil, scale, carbon and other contami-

nation using suitable tool. 

CAUTION:

Do not allow gasket flakes to enter engine oil or engine coolant passages.

• Measure distortion on cylinder block upper face at some different

points in six directions using suitable tools (A/B).

• If measured value exceeds standard replace cylinder block.

MAIN BEARING HOUSING INNER DIAMETER

• Install lower cylinder block without main bearings installed and tighten lower cylinder block bolts. Refer to

EM-98, "Disassembly and Assembly"

.

• Measure inner diameter of main bearing housing using suitable

tool. 

• If measured value exceeds standard replace cylinder block (1) and

lower cylinder block (2) assembly. 

NOTE:

Lower cylinder block cannot be replaced as a single unit because it

is machined together with cylinder block.

PISTON TO CYLINDER BORE CLEARANCE

Cylinder Bore Inner Diameter

• Measure cylinder bore for wear, out-of-round and taper at six different points on each cylinder using suitable

tool. [(A) and (B) directions at (C), (D), and (E)] [(A) is in longitudinal direction of engine]

Standard

: Refer to 

EM-125, "Cylinder Block"

.

PBIC3266J

Standard

: Refer to 

EM-125, "Cylinder Block"

.

Limit

: Refer to 

EM-125, "Cylinder Block"

.

PBIC3250J

Standard

: Refer to 

EM-125, "Cylinder Block"

.

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