Mitsubishi Outlander XL. Manual - part 599

 

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Mitsubishi Outlander XL. Manual - part 599

 

 

INSPECTION

M13401000057USA0000010000

Check the bushings for wear and deterioration.

Check the stabilizer bar for deterioration or damage.

Check all bolts for condition and straightness.

STABILIZER LINK BALL JOINT ROTATION

TORQUE CHECK

M13401000919USA0000010000

ZC3048410000

MB990326

1.

Move the stabilizer link ball joint stud back and forth for several
times, install the stud with nut, and measure the stabilizer link
ball joint rotation torque using the preload socket (Special tool:
MB990326).

Standard value: 0.5 - 2.9 N·m (4.4 - 25.7 in-lb)

2.

When  the  measured  value  exceeds  the  standard  range,
replace the stabilizer link.

3.

When the measured value is lower than the standard value,
check the stabilizer link ball joint that there is no looseness or
gritty  feeling.  If  there  is  no  looseness  or  gritty  feeling,  it  is
judged as usable.

STABILIZER LINK BALL JOINT COVER CHECK

M13401000130USA0000010000

1.

Using your fingers, press the dust cover to check for a crack
or damage.

2.

If the dust cover has a crack or damage, replace the stabilizer
link.

NOTE: 

If the dust cover has a crack or damage, the ball

joint could be damaged. If the dust cover is damaged
during maintenance, replace it.

BALL JOINT DUST COVER REPLACEMENT

M13401000915USA0000010000

Only  when  the  dust  cover  is  damaged  accidentally  during
maintenance, replace the dust cover as follows:

ZC3045500000

Clip ring

1.

Release the clip ring to remove the dust cover.

2.

Fill and apply the specified grease into inside the dust cover.

Specified grease: SAE J310, NLGI No.2 or equivalent

3.

Apply a protective tape around the stabilizer link stud thread,
and then install the dust cover to the stabilizer link.

4.

Fix the dust cover with the clip ring.

5.

Using your fingers, press the dust cover to check for a crack
or damage.

REAR SUSPENSION

34-23

STABILIZER BAR

REAR SUSPENSION CROSSMEMBER

REMOVAL AND INSTALLATION

M13401000182USA0000010000

For  vehicles  with  the  headlight  automatic
leveling system, disconnect the height sensor
from the lower arm before operation to prevent
any  damage  to  the  height  sensor  (Refer  to

GROUP  54Ac,  Lighting  -  Height  Sensor  P.
54Ac-179.)

The  part  indicated  by*is  the  bolt  with  friction
coefficient stabilizer. In removal, replace it with
new one.

Pre-removal operation

Control link arm removal (Refer to P.34-10.)

Upper arm removal (Refer to P.34-10.)

Rear suspension stabilizer bar removal (Refer to P.34-22.)

Center exhaust pipe removal (Refer to GROUP 15 - Exhaust

Pipe and Muffler .)

Driveshaft  removal  (Refer  to  GROUP  27B  -  Driveshaft

Assembly P.27B-19.)

Rear  differential  assembly  removal  AWD  (Refer  to  GROUP

27B -Differential Carrier Assembly P.27B-24.)

Post-installation operation

Rear differential assembly installation AWD (Refer to GROUP

27B -Differential Carrier Assembly P.27B-24.)

Driveshaft  installation  (Refer  to  GROUP  27B  -  Driveshaft

Assembly P.27B-19.)

Center  exhaust  pipe  installation  (Refer  to  GROUP  15  -

Exhaust Pipe and Muffler .)

Rear suspension stabilizer bar installation (Refer to P.34-22.)

Upper arm installation (Refer to P.34-10.)

Control link installation (Refer to P.34-10.)

Rear  wheel  alignment  check  and  adjustment  (Refer  to  P.

34-9.)

ZC6003580000

11 ± 2 N·m
98 ± 17 in-lb

2

3

1

71 ± 10 N·m
52 ± 7 ft-lb

11 ± 3 N·m
97 ± 26 in-lb

71 ± 10 N·m
52 ± 7 ft-lb

71 ± 10 N·m
52 ± 7 ft-lb

71 ± 10 N·m
52 ± 7 ft-lb

11 ± 3 N·m
97 ± 26 in-lb

<FWD>

2

34-24

REAR SUSPENSION

REAR SUSPENSION CROSSMEMBER

ZC3061750000

11 ± 2 N·m
98 ± 17 in-lb

2

3

1

71 ± 10 N·m
52 ± 7 ft-lb

11 ± 3 N·m
97 ± 26 in-lb

2

71 ± 10 N·m
52 ± 7 ft-lb

71 ± 10 N·m
52 ± 7 ft-lb

71 ± 10 N·m
52 ± 7 ft-lb

11 ± 3 N·m
97 ± 26 in-lb

<AWD>

Removal steps

1.

Rear wheel speed sensor clamp

2.

Rear suspension crossmember stay

Removal steps

3.

Rear suspension crossmember

REAR SUSPENSION

34-25

REAR SUSPENSION CROSSMEMBER

MEMO

34-26

REAR SUSPENSION

 

 

 

 

 

 

 

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