Mitsubishi Montero Sport (2004+). Manual - part 400

 

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Mitsubishi Montero Sport (2004+). Manual - part 400

 

 

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-103

Snap ring (For adjustment of overdrive clutch return spring retainer end play)

Pressure plate (For adjustment of second brake end play)

Snap ring (For adjustment of center support and brake reaction plate end play)

Snap ring (For adjustment of reverse clutch end play)

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.48 (0.058)

Brown

MR336158

1.53 (0.060)

Black

MR336159

1.58 (0.062)

None

MR336160

1.63 (0.064)

Brown

MR336161

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.6 (0.063)

F

MR336390

1.8 (0.071)

E

MR336391

2.0 (0.079)

D

MR336392

2.2 (0.087)

C

MR336393

2.4 (0.094)

B

MR336394

2.6 (0.102)

A

MR336395

2.8 (0.110)

0

MR336396

3.0 (0.118)

1

MR336397

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.2 (0.087)

None

MD756784

2.3 (0.091)

Blue

MD756785

2.4 (0.094)

Brown

MD758552

2.5 (0.098)

None

MD758553

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.6 (0.063)

None

MD761088

1.7 (0.067)

Blue

MD761089

1.8 (0.071)

Brown

MD761090

1.9 (0.075)

None

MD758947

2.0 (0.079)

Blue

MD756690

2.1 (0.083)

Brown

MD756691

2.2 (0.087)

None

MD756692

2.3 (0.091)

Blue

MD756693

2.4 (0.094)

Brown

MD756694

2.5 (0.098)

None

MD756695

2.6 (0.102)

Blue

MD756696

2.7 (0.106)

Brown

MD756697

2.8 (0.110)

None

MD756698

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-104

Pressure plate (For adjustment low/reverse brake end play)

Transfer <V4A51>

Snap ring (For adjustment input gear bearing end play)

Spacer (For adjustment of countershaft gear end play)

Snap ring (For adjustment of countershaft gear bearing end play)

Spacer (For adjustment of rear output shaft to rear cover clearance) 

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.8 (0.071)

E

MD759425

2.0 (0.079)

D

MD759426

2.2 (0.087)

C

MD759427

2.4 (0.094)

B

MD759428

2.6 (0.102)

A

MD759429

2.8 (0.110)

0

MD759430

3.0 (0.118)

1

MD759431

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.30 (0.091)

None

MD704199

2.35 (0.093)

Red

MD704200

2.40 (0.094)

White

MD704201

2.45 (0.096)

Blue

MD704202

2.50 (0.098)

Green

MD704203

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.77 (0.070)

None

MB896728

1.91 (0.075)

Blue

MB896729

2.05 (0.081)

Brown

MB896730

2.19 (0.086)

White

MB896731

2.33 (0.091)

Red

MB896732

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.48 (0.058)

Blue

MB919176

1.62 (0.064)

None

MB919177

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.75 (0.108)

B75

MR528586

2.79 (0.110)

B79

MR528587

2.83 (0.111)

B83

MR528588

2.87 (0.113)

B87

MR528589

2.91 (0.115)

B91

MR528590

2.95 (0.116)

B95

MR528591

2.99 (0.118)

B99

MR528592

3.03 (0.119)

C03

MR528593

3.07 (0.121)

C07

MR528594

3.11 (0.122)

C11

MR528595

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-105

Snap ring (For adjustment of H-L clutch hub end play) 

Snap ring (For adjustment of differential lock hud end  play) 

Snap ring (For adjustment of 2-4WD synchronizer hud end  play) 

Snap ring (For adjustment of rear output shaft bearing  end  play) 

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.18 (0.086)

−

MR410928

2.25 (0.089)

−

MR410929

2.32 (0.091)

−

MR410930

2.39 (0.094)

−

MR410931

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.56 (1.009)

None

MD738386

2.63 (1.035)

Red

MD738387

2.70 (1.063)

White

MD738388

2.77 (1.091)

Blue

MD738389

2.84 (1.118)

Yellow

MD738390

2.91(1.146)

Green

MD738391

2.98 (1.173)

Purple

MD738392

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.56 (1.009)

None

MD738393

2.63 (1.035)

Red

MD738394

2.70 (1.063)

White

MD738395

2.77 (1.091)

Blue

MD738396

2.84 (1.118)

Yellow

MD738397

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.26 (0.890)

None

MD734311

2.33 (0.917)

Red

MD734312

2.40 (0.945)

White

MD734313

2.47 (0.972)

Blue

MD734314

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-106

SEALANTS AND ADHESIVES

M1233000500058

Transmission

Transfer <V4A51>

ITEMS

SPECIFIED SEALANTS

Extension housing 

MITSUBISHI genuine sealant part No.MR166584 or equivalent

Transfer case adapter 

MITSUBISHI genuine sealant part No.MR166584 or equivalent

Sealing cap

3M

 ADD part No.8672 or equivalent

Converter housing 

MITSUBISHI genuine sealant part No.MR166584 or equivalent

Oil pan

MITSUBISHI genuine sealant part No.MR166584 or equivalent

ITEMS

SPECIFIED SEALANTS AND ADHESIVE

Chain cover

MITSUBISHI genuine sealant part No.MD997740 or equivalent

Rear cover

MITSUBISHI genuine sealant part No.MD997740 or equivalent

Support pin insertion

3M

 AAD part No.8672 or equivalent

Support pin thread

MITSUBISHI genuine adhesive part No.MD160450 or equivalent

Control housing

MITSUBISHI genuine sealant part No.MD997740 or equivalent

H-L shift rail plug

3M

 AAD part No.8672 or equivalent

Plug

3M

 AAD part No.8672 or equivalent

Transfer case plate

MITSUBISHI genuine sealant part No.MD997740 or equivalent

Bearing retainer mounting bolt

MITSUBISHI genuine sealant part No.MD997740 or equivalent

 

 

 

 

 

 

 

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