Mitsubishi Montero Sport (2004+). Manual - part 398

TRANSFER DRIVE SHAFT

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-95

TRANSFER DRIVE SHAFT

DISASSEMBLY AND ASSEMBLY

M1233014500039

Required special tools

• MD998192: Bearing puller

• MD998812: Installer Cap

• MD998814: Installer-200

• MD998830: Installer Adapter

• MD998917: Bearing Remover

DISASSEMBLY SERVICE POINT

.

<<A>> BALL BEARING REMOVAL
Use special tool MD9988917 to remove the ball bearing.

AKX00262

1

2

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

AB

DISASSEMBLY STEPS

<<A>>

>>A<<

1.

BALL BEARING

2.

TRANSFER DRIVE SHAFT

AKX00263

MD998917

AB

FRONT OUTPUT SHAFT

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-96

ASSEMBLY SERVICE POINTS

.

>>A<< INNER RACE/ROLLER BEARING/SPACER INSTAL-
LATION
Use special tools MD998812, MD998814, MD998830 and 
MD998192 to install the inner race.

FRONT OUTPUT SHAFT

DISASSEMBLY AND ASSEMBLY

M1233014800052

Required Special Tools:

• MD998801: Bearing Remover

• MD998812: Installer Cap

• MD998813: Installer-100

• MD998818: Installer Adapter (38)

AKX00264

MD998812

MD998814

MD998830

MD998192

AB

AKX00425

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

1

2

3

AB

DISASSEMBLY STEPS

<<A>>

>>B<<   

1.

BALL BEARING

<<A>>

>>A<<   

2.

BALL BEARING

3.

FRONT OUTPUT SHAFT

DISASSEMBLY STEPS 

FRONT OUTPUT SHAFT

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-97

DISASSEMBLY SERVICE POINT

.

<<A>>BALL BEARING REMOVAL
1. Use special tool MD998801 to support the ball bearing.
2. Press the front output shaft with a press and remove the ball 

bearings.

ASSEMBLY SERVICE POINTS

.

>>A<<BALL BEARING INSTALLATION
1. Use special tool MD998801 to support the front output shaft.
2. Use special tools MD998812 and MD998818 to install the 

ball bearing.

.

>>B<<BALL BEARING INSTALLATION
1. Use special tool MD998801 to support the front output shaft.
2. Use special tools MD998812, MD998813 and MD998818 to 

install the ball bearing.

AKX00426

MD998801

MD998801

AB

AKX00427

MD998818

MD998812

MD998801

AB

AKX00428

MD998818

MD998812

MD998813

MD998801

AB

SPEEDOMETER GEAR

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-98

SPEEDOMETER GEAR

DISASSEMBLY AND ASSEMBLY

M1233015700036

ASSEMBLY SERVICE POINT

.

>>A<<SPRING PIN INSTALLATION
Drive the spring pin in, while making sure that slit does not face 
gear shaft.

AKX00429

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

1

2

3

4

5

AB

DISASSEMBLY STEPS

1.

O-RING

>>A<<

2.

SPRING PIN

3.

DRIVEN GEAR

4.

O-RING

5.

SLEEVE

DISASSEMBLY STEPS 

AKX00430

SLIT

SPRING
PIN

AB