Mitsubishi L200. Manual - part 552

DOOR SASH TAPE <VEHICLES WITH WIDE FENDER>

EXTERIOR

51-24

DOOR SASH TAPE

REMOVAL AND INSTALLATION

M1511024101016

Pre-removal and Post-installation Operation
• Front Door Sash Trim Removal and Installation (Refer to 

GROUP 52A, Door Trim  for Club Cab and  for Double 

Cab)

• Door Opening Weatherstrip Outer Removal and Installa-

tion (Refer to GROUP 42, Window Glass Runchannel and 

Door Opening Weatherstrip .)

• Door Window Glass Runchannel Removal and Installation 

(Refer to GROUP 42, Window Glass Runchannel and 

Door Opening Weatherstrip .)

• Door Beltline Moulding Removal and Installation (Refer to 

GROUP 42, Window Glass Runchannel and Door Open-

ing Weatherstrip .)

• Outside Mirror Removal and Installation (Refer to 

P.51-

106

.)

AC500616

A

B

F

F

C

C

B

E

D

D

E

A

1

2

AB

<Club cab>

AC500618

A

B

B

B

K

K

B

G

G

H

E

E

E

J

J

I

I

E

H

A

3

5

6

7

4

AB

<Double cab>

AC502531

AC500624

AC500619

AC500622

AC500623

AC500627

AC500621

AC502494

AC500626

AC500628

AC500620

AC500625

AB

Section D – D

4.1

3.0

2

Section E – E

3.0

Beltline moulding

Centre pillar

Centre pillar

Centre pillar

2, 4, 6

Section F – F

3.0

2

Section G – G

3.0

3.0

Overlap: 3

Overlap: 3

5

4

3

7

6

Section H – H

3.0

3.0

4.1

4.1

5

4

6

Section I – I

3.0

5

4, 6

Section J – J

5

Section K – K

18.2

3.5

Weatherstrip

7

Section A – A

Section B – B

3.0

3.7

4.1

Unit: mm

Door mirror 
assembly

1, 3

1, 3, 7

Section C – C

3.0

Overlap: 3

2

1

Removal steps <Club cab> 

<<

A

>>

>>

A

<<

1.

Door sash tape front

<<

A

>>

>>

A

<<

2.

Door sash tape rear

DOOR SASH TAPE <VEHICLES WITH WIDE FENDER>

EXTERIOR

51-25

Removal steps <Double cab> 

<<

A

>>

>>

A

<<

3.

Door sash tape front

<<

A

>>

>>

A

<<

4.

Door sash tape rear

<<

A

>>

>>

A

<<

5.

Centre pillar tape

DOOR SASH TAPE <VEHICLES WITH WIDE FENDER>

EXTERIOR

51-26

REMOVAL SERVICE POINT

<<A>> DOOR SASH TAPES/CENTRE PILLAR 
TAPE REMOVAL

CAUTION

Pay attention to keep from getting burned by hot 
door panel or tapes.
1. Use a hair drier to warm the tape.
2. Peel the tip of the tape with your finger, and then 

peel off the tape parallel to the application 
surface.

<<

A

>>

>>

A

<<

6.

Rear door sash tape front

<<

A

>>

>>

A

<<

7.

Rear door sash tape rear

Removal steps <Double cab> 

DOOR SASH TAPE <VEHICLES WITH WIDE FENDER>

EXTERIOR

51-27

INSTALLATION SERVICE POINT

>>A<< DOOR SASH TAPES/CENTRE PILLAR 
TAPE INSTALLATION

CAUTION

• The ambient temperature should be 20 - 30°C. 

Ensure that the working area is clean. Tape 
application should be done at ambient tem-
perature of 25

°C.

• If ambient temperature is less than 15°C, heat 

the tape and application surface to a tempera-
ture of 20 - 30

°C. If ambient temperature is 

35

°C or higher, cool down.

• The adhesive property of the tape is deterio-

rated at low temperature, so tape may come 
adrift easily. Meanwhile, it gets softened at hot 
temperature.

• When beginning to apply the tape, pay partic-

ular attention. If the end of the tape cannot be 
applied to the specified position with an accu-
racy of less than 1 mm, it may cause the poor 
appearance or adhesion.

•

AC303428

40 to 50˚

30 to 45˚

10 to 20 mm

10 to 20 mm

AB

MB990528

MB990528

Door sash tape

Door sash tape

Backing paper

Backing paper

<Pushing direction>

<Pulling direction>

3 to 7 cm/sec.

3 to 7 cm/sec.

Use the special tool stripe tape spatula 

(MB990528) to apply the tape with a steady 
pace and pressure. If you do not apply the 
tape with a steady pace or pressure, or abort 
the application, a shallow groove (lateral 
groove called as "Shock line") may be 
present on the tape surface. Meanwhile, if you 
apply it too quickly, air bubbles may be 
formed under the tape.

1. Wrap a soft cloth (synthetic fibre) around the tip of 

the special tool(MB990528).

2. Use the parts cleaner (MZ100387 or equivalent) 

to degrease the tape application surface.

3. Wipe away dirt from the tape.
4. Apply the door sash and centre pillar tapes 

according to the procedures below.

AC402197

AB

MB990528

Tape

Backing paper

(1) Peel off the backing paper of the tape.
(2) Apply the tape and press it by using the 

special tool.

AC402198

AB

MB990528

Tape

1

2

3

(3) Press the tape at the stepped part of the panel 

in the following procedure.
1. Apply the tape onto the top plain part.
2. Next, apply onto the stepped part.
3. Finally, apply onto the bottom plain part.

AC303415

AB

MB990528

120˚

60˚

Hemming part

(4) Press the tape at the panel folded areas 

(hemming part) at 3 steps (60

°, 120° and 

holding), while rolling it toward the vehicle 
inside.