Mitsubishi L200. Manual - part 550

OVERFENDER <VEHICLES WITH WIDE FENDER>

EXTERIOR

51-16

REMOVAL SERVICE POINT

<<A>> RADIATOR GRILLE WEATHERSTRIP 
MOUNTING CLIP REMOVAL

AC802243

(2)

(1)

AC

Front bumper assembly 

1. Disconnect the radiator grille weatherstrip 

mounting clip (1) (one location) that is connecting 
the radiator grille assembly (2) to the front bumper 
assembly.

2. Remove the radiator grille assembly (2) from the 

front bumper assembly toward a diagonal front 
upper direction.

OVERFENDER <VEHICLES WITH WIDE FENDER>

ADHESIVE

M1511000501117

Application

Specified adhesive

Front/ rear overfender

Double-sided tape: Generic products, 4.0 mm width 
and 0.4 mm thickness

SPECIAL TOOL

M1511000601620

Tool

Number

Name

Use

MB990784

MB990784

Ornament remover

Removal of overfender

LUBRICANT

M1511000400140

Item

Specified lubricant

Quantity

Degrease agent

Grease and dirt removal 
from parts surface

Parts cleaner (MZ100387 or 
equivalent)

As required

OVERFENDER <VEHICLES WITH WIDE FENDER>

EXTERIOR

51-17

OVERFENDER

REMOVAL AND INSTALLATION

M1511024700543

AC903660

AB

Section A – A

Front bumper

A

A

B

B

C

C

D

D

2

1

5

*

3

*: Club cab only

4

Clip

Hitch to bumper lower end

1

1

Front 
bumper

Section B – B

Section C – C

Clip

Front 
fender

1

Clip

Section D – D

3

Side gate
outer panel

E

E

F

F

2

1

Section E – E

Front 
bumper

1

2

1

2

Front 
fender

Section F – F

Splash shield

Clip

Screw

Screw

Splash 
shield

<Vehicles for Europe>

<Vehicles for Russia>

2

4

AC611539

AE

G

G

G

H

H

G

1

2

4

4

3

Double-sided tape affixed location

<Front overfender>

<Rear overfender>

Section H – H

Double-sided tape: 
Generic products, 4.0 mm width and 0.4 mm thickness 

Double cab 
(LH only)

: Tape application dimension between pad (4) and body side.

2,4

Section G – G

720 mm

*

*

*

Front overfender removal steps 

<<

A

>>

1.

Front overfender

>>

A

<<

2.

Front overfender pad
Rear overfender removal steps 

<<

A

>>

3.

Rear overfender

>>

A

<<

4.

Rear overfender pad

>>

B

<<

5.

Protector film <Vehicles without 
side step>

OVERFENDER <VEHICLES WITH WIDE FENDER>

EXTERIOR

51-18

REMOVAL SERVICE POINT

<<A>> FRONT/REAR OVERFENDER REMOVAL

AC501972

AB

MB990784

Overfender

Use the special tool ornament remover (MB990784) 
to pry out the overfender.

INSTALLATION SERVICE POINT

>>A<< FRONT/REAR OVERFENDER PAD 
INSTALLATION
1. Wipe the double-sided tape application surface on 

the front/rear overfender and clean it with a rag 
moistened with the parts cleaner (MZ100387 or 
equivalent).

2. Tear off the double-sided tape backing paper of 

the front/rear overfender pad.

3. Install the pad to the overfender.

NOTE:  If the double-sided tape is difficult to affix 
in cold temperature, etc., warm the bonding sur-
faces of the overfender to about 40 

−

 60

°

C before 

affixing the tape.

4. Firmly press in the pad to the overfender.
>>B<< PROTECTOR FILM INSTALLATION 
<VEHICLES WITHOUT SIDE STEP>

AC805160

 AB

Rear 
overfender

3.0 mm

(1)

(1)

(1)

Section A – A

Section B – B

A

A

B

B

1.  Installation position

MOULDINGS

EXTERIOR

51-19

CAUTION

• The ambient temperature should be 20 to 

38

°C. Ensure that the working area is clean.

• If ambient temperature is less than 20°C, heat 

the protector film and application surface to a 
temperature of 20 to 30

°C.

• Be careful that air bubbles are not formed 

under the protector film.

2. Installation procedure

(1) Wipe the protector film (1) application surface 

and clean it with a rag moistened with the 
parts cleaner (MZ100387 or equivalent).

(2) Remove backing paper from the protector film 

(1), and apply it to the specified position.

MOULDINGS

ADHESIVE

M1511000501377

Application

Specified adhesive

Clip B for roof drip moulding

Double-sided tape: Generic products, 10 mm width 
and 30 mm length

Door and rear pillar protect mouldings

Double-sided tape: Generic products

LUBRICANT

M1511000400140

Item

Specified lubricant

Quantity

Degrease agent

Grease and dirt removal 
from parts surface

Parts cleaner (MZ100387 or 
equivalent)

As required