Mitsubishi L200. Manual - part 356

 

  Index      Mitsubishi     Mitsubishi L200 - service repair manual 2012 year

 

Search            

 

 

 

 

 

 

 

  

 

Content   ..  354  355  356  357   ..

 

 

Mitsubishi L200. Manual - part 356

 

 

AK601964

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-39

7. Install the reduction brake spring.

AK601965

8. Screw the reduction brake piston adjusting rod 

into the reduction brake piston manually to the 
full.

9. Install new seal ring on the piston.

AK601966 AC

Snap ring

Reduction brake piston

10.Press the reduction brake piston into the 

transmission case, and then install the snap ring.
NOTE: Set the open of the snap ring at indicated 
location.

AK601967

11.Tighten the reduction brake piston adjusting rod 

manually to the full.

AK601968 AC

MB991693

12.Adjust the reduction brake piston by the following 

procedure.
(1) Mount the special tool Reduction brake 

stopper (MB991693) so that the reduction 
brake piston does not rotate.

AK601969

MB991635

AD

(2) Mount the torque wrench to the special tool 

Socket (MB991635), and after repeating 
tightening and turning back with a torque of 10 
N

⋅m twice, tighten the reduction brake piston 

adjusting rod to the specified torque of 5 N

⋅m. 

Then turn the reduction brake piston adjusting 
rod 5 1/2 to 5 3/4 turns back.

AK601970

(3) Remove the special tool and tighten the 

reduction brake piston nut manually.

AK601971

MB991635

MB991634

AD

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-40

(4) Using the special tool Wrench (MB991634), 

tighten the reduction brake piston nut to the 
specified torque 18.5 

± 3.5 N⋅m while fixing the 

special tool Socket (MB991635) so as not to 
rotate.

AK601972AC

Snap ring

Reduction brake
piston cover

13.Install a new O-ring on the reduction brake piston 

cover, and then install the cover and the snap ring 
on the transmission case.

AK601951AC

Seal ring

AK601952AC

Seal ring

14.Install new seal rings (two large pieces) onto the 

front end of the direct planetary carrier, and new 
seal rings (two small pieces) onto the shaft of the 
direct planetary carrier.

AK601973

15.Insert the direct planetary carrier into the output 

shaft support.

AK601975AD

Thrust bearing No.12

Direct planetary carrie

CAUTION

Take care not to mistake the thrust bearing No.12 
mounting direction.

AK601974AD

Thrust bearing No.12

16.Apply vaseline or petrolatum jelly on the thrust 

bearing No.12, and then install on the front end of 
the direct planetary carrier.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-41

CAUTION

Confirm that the thrust bearing No.10 in the 
direct annulus gear is still at the specified loca-
tion.

AK601976

17.Install the direct annulus gear.

AK601978 AD

Thrust bearing No.9

Direct annulus
gear

CAUTION

Take care not to mistake the thrust bearing No.9 
mounting direction.

AK601977 AD

Thrust bearing No.9

18.Apply vaseline or petrolatum jelly to the thrust 

bearing No.9, and then install on the direct 
annulus gear.

CAUTION

Measure and record the thickness of the thrust 
race No.8 before assembling.

AK601979 AD

Thrust race No.8

19.Apply vaseline or blue petrolatum jelly on the 

thrust race No.8 removed, and then install it on 
the rear side of the center support.

CAUTION

• Install the center support so that the oil hole 

shown in the illustration faces the lower side 
of the transmission case.

•

AK601980

Use care that the thrust race No.8 attached to 
the rear side of the center support does not 
fall off.

20.Install the center support.

AK601981AC

MB991603

21.Using the transfer case adapter bolt, install 

special tool Bearing installer stopper (MB991603).

AK601982AC

MB991603

MD998304

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-42

22.Select the thrust race No.8 with the following 

procedure.
(1) Fix a dial gauge to the special tool Bearing 

installer stopper (MB991603).

(2) Push the direct planetary carrier and direct 

annulus gear in alternately, and measure the 
end play of the direct planetary carrier.

NOTE: 

.

•

When pushing in the direct planetary car-
rier, make sure that the center support does 
not move.

•

AK601983AD

Thrust bearing No. 9

Thrust race No.8

End play

When pushing in the direct annulus gear, 
use the special tool Oil seal installer 
(MD998304).

(3) Replace the thrust race No.8 installed in step 

19 with a suitable one which can bring the end 
play of the direct planetary carrier to the 
standard value. Then, reassemble.

NOTE: Refer to the thickness recorded in step 
19.

Standard value: 0.25 

− 0.71 mm

(For direct planetary carrier end play)

(4) Measure the end play again, and confirm that 

it is within the standard value.

NOTE: Carry this step out with the special tool 
and dial gauge installed.

AK601984

23.Using the following steps, select a suitable snap 

ring for fixing the center support.
(1) Install the snap ring which has been used for 

fixing the center support.

AK601985AC

MB991603

(2) Alternately push in the direct planetary carrier 

and center support, and measure the end play 
of the center support.

NOTE: Be sure to push the direct planetary 
carrier in fully until the center support contacts 
the snap ring.

AK601986AC

Standard value

Center support

Snap ring

Low/reverse brake piston

(3) Replace the snap ring for fixing the center 

support installed in step 23 (1) with a suitable 
one so that the end play of the center support 
is at the standard value. Then, reassemble.

Standard value: 0 

− 0.16 mm

(For center support end play)

(4) Measure the end play again, and confirm that 

it is within the standard value.

 

 

 

 

 

 

 

Content   ..  354  355  356  357   ..