Mazda 6. Manual - part 184

H–6

CLUTCH PEDAL 

6. Hold the pedal when the gear noise stops (clutch pedal disengagement point).
7. Measure distance A (the distance from the clutch pedal disengagement point to the fully depressed position) 

and the pedal stroke.

8. Verify that they are within specification.

• If distance A or the pedal stroke is out of 

specification, adjust the pedal height or the 
clutch pedal free play to specification.

Clutch pedal disengagement stroke

Minimum: 20 mm {0.79 in} (Reference value)

Pedal stroke

140.0 mm {5.51 in} (Reference value)

End Of Sie

CLUTCH PEDAL REMOVAL/INSTALLATION

A6E491441030W02

1. Remove the battery and battery tray. (European (L.H.D.) and GCC specs.)
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
4. After installation, adjust the clutch pedal. (See 

H–5 CLUTCH PEDAL ADJUSTMENT

.)

.

A6E4914W003

A6E4914W004

1

Nut

2

Clutch switch connector

3

Clutch switch

4

Nut

5

E-clip

6

Pin

7

Bushing

8

Nut

9

Push rod

10

Clevis

CLUTCH PEDAL, CLUTCH MASTER CYLINDER 

H–7

H

Clutch Pedal Installation Note

1. After installation, adjust the pedal height and free play. (See 

H–5 CLUTCH PEDAL ADJUSTMENT

.)

End Of Sie

CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION

A6E491641990W01

1. Remove the battery and battry tray. (European (L.H.D.), GCC. specs.)
2. Remove in the order indicated in the table.
3. Plug the clutch pipe after removing it to avoid leakage.
4. Install in the reverse order of removal.

.

End Of Sie

11

Pedal pad

12

Clutch pedal
(See 

H–7 Clutch Pedal Installation Note

)

CLUTCH MASTER CYLINDER

A6E4916W001

1

Clip

2

Clutch pipe

3

Nut

4

Clutch master cylinder

5

Gasket

H–8

CLUTCH MASTER CYLINDER 

CLUTCH MASTER CYLINDER DISASSEMBLY/ASSEMBLY

A6E491641990W02

1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.

.

Snap Ring Disassembly/Assembly Note

1. Hold the piston down using a cloth-wrapped pin 

punch.

• If disassembling, remove the snap ring; if 

assembling, install it.

End Of Sie

A6E4916W002

1

Clip

2

Hose

3

Joint

4

Bushing

5

Snap ring
(See 

H–8 Snap Ring Disassembly/Assembly Note

)

6

Piston and secondary cap component

7

Spacer

8

Primary cap

9

Return spring

10

Clutch master cylinder body

XME4916W003

CLUTCH RELEASE CYLINDER 

H–9

H

CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION

A6E491841920W01

1. Remove the under cover.
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.

.

End Of Sie

CLUTCH RELEASE CYLINDER

A6E4918W001

1

Clutch pipe

2

Bolt

3

Clutch release cylinder