Iveco Daily. Manual - part 188
Figure 2
Before assembly, lubricate the points of connection
of the swivel heads with the Bowden cables with
TUTELA MRM2 grease.
GEAR CONTROL
Gear control is accomplished with two Bowden cables. The
blue cable (6) with the IVECO trademark operates the lever
(4) for engaging gears.
The white cable (1) with the IVECO trademark operates the
lever (8) for selecting gears.
The length of the cables measured between the c/c distances
of the swivel heads must be:
- 780
±2 mm engagement cable (6);
- 1280
±2 mm selection cable (1).
The selection (8) and engagement (4) levers must be
mounted on their respective shafts so that:
- between the c/c distance of the pin of the lever (8) for
connecting the swivel head and the outside of the
bracket (2) there is a distance X of 134
±0.75 mm;
- between the c/c distance of the pin of the lever (4) for
connecting the swivel head (3) and the outside of the
bracket (5) there is a distance Y of 135
±0.75 mm.
- Engagement cable (6):
¤ Left-hand drive vehicles, 758.5
±2 mm.
¤ Right-hand drive vehicles, 1058.5
±2 mm.
- Selector cable (1):
¤ Left-hand drive vehicles, 1216
±2 mm.
¤ Right-hand drive vehicles, 1566.5
±2 mm.
For vehicles fitting 6S300 transmission and synchronised
reverse only.
SELECTION WIRE (1) ADJUSTMENT.
Remove the screw (13) and detach the cover (12) from the
gear lever support.
Engage either 1
st
of 2
nd
gear and check that there is a distance
of 2 mm between the gear lever (10) and the stop (9);
proceed as follows if this is not so:
- remove the ball joint (14) from the connecting ball pin
(15);
- loosen the fastening nut (16);
- arrange a 2 mm shim (11) between stop (9) and lever
(10);
- hold the lever (10), shim (11) and stop (9) in contact and
turn the ball joint (15) until it reaches the ball pin (15);
- fasten and check that all the gears can be engaged;
- tightening the fastening nut (16);
- reattach the cover (12) and tighten the fastening screws
(13).
85960
NOTE
8
TRANSMISSION
D
AILY
Base - May 2004