Isuzu engine C22NE / 22LE / 20LE. Manual - part 21

 

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Isuzu engine C22NE / 22LE / 20LE. Manual - part 21

 

 

6A-66 ENGINE MECHANICAL (C22NE, 22LE, 20LE)

Important!

Do not loosen or open the radiator cap when coolant is hot.
Doing so may cause hot water or steam to splash out, resulting
in burn. When opening the radiator cap, be sure to confirm the
coolant is cold. Cover a thick cloth over the cap and loosen it
slowly to reduce pressure, then open the cap.

6.

Close the radiator cap firmly and run the engine at
approx. 2000 rpm. In addition, set the heater temperature
adjuster to the max position to circulate coolant in the
heater conduit system.

7.

Confirm that the temperature gauge reads half or more of
full scale and that the thermostat is activated.
Then continue idling 5 minutes more and switch off the
engine, and allow it to cool.

8.

After the engine cools down, check the coolant level and
refill it if necessary. When the level is lowered extremely,
check the coolant conduit system and reservoir hose for
leak.

9.

Pour coolant into the reservoir to MAX level.

Refill Coolant

Important!

After closing the cooling system, let engine run warm until

thermostat opens (coolant approx. 92

°

C/197.6F)

Inspection

Coolant level

Allow engine to cool. If necessary, refill coolant.

Check that cooling system self-bleeds during engine warming-

up phase.

Ignition Timing, Check

No Adjustment

ENGINE MECHANICAL (C22NE, 22LE, 20LE) 6A-67

ENGINE EXTERNAL PARTS

Radiator

Removal

1.

Remove the upper hose and lower hose.

2.

Remove all V-belts.

3.

Remove the cooling fan.

4.

Remove the fan guide.

5.

Remove the radiator.

Installation

1.

Install the radiator.

2.

Install the fan guide.

3.

Install the cooling fan.

4.

Install all V-belts.

5.

Install the lower and upper hose.

Thermostat

Removal

1.

Remove water outlet nozzles with thermostat from
thermostat housing.

2.

Remove coolant hose and collect coolant.

Important!

Remove and Install thermostat only together with water outlet

nozzles.

Tighten (Torque)

Water outlet nozzles to thermostat housing - 8 N

m (0.8 kgf

m)

Installation

1.

Install coolant hose.

2.

Fill cooling system and bleed according to the
corresponding operation.

6A-68 ENGINE MECHANICAL (C22NE, 22LE, 20LE)

Water Pump

Removal

1.

Remove lower hose band from pipe band and collect
coolant.

2.

Remove front toothed belt cover according to the
corresponding operation.

3.

Remove water pump from cylinder block after releasing
tension on toothed belt.

Clean

Sealing surfaces

Coating sealing surfaces with Silicone Grease

Installation

1.

Install water pump to cylinder block with new rubber O-
ring.

2.

Apply tension to toothed belt according to the
corresponding operation.

3.

Install coolant hoses.

4.

Fill cooling system and bleed according to the
corresponding operation.

Alternator

Removal

1.

Remove ground cable from battery.

2.

Remove cable connection from alternator and V-belt.

3.

Remove alternator from retaining strap and lower
fastening.

Installation

1.

Install alternator by tightening firmly by hand.

2.

Install V-belt and apply tension according to the
corresponding operation.

3.

Install cable connections to alternator.

4.

Install ground cable to battery.

Starter

Removeal

1.

Remove cable connections from starter.

2.

Remove upper bolt of transmission side.

3.

Remove lower bolt of engine side.

ENGINE MECHANICAL (C22NE, 22LE, 20LE) 6A-69

Tighten (Torque)

Starter to cylinder block:

Engine side - 45 N

m (4.6 kgf

m)

Transmission side - 75 N

m (7.6 kgf

m)

Starter support to cylinder block - 25 N

m (2.5 kgf

m)

Re-connect cables.

V-belt Tension of Alternator

Measure

Measure V-belt tension of alternator.
Permitted values for new V-belt are approx. 311-489N (31-50
kgf).
Note:
V-belt to deflection as loaded with 10kg : 8-12mm.

Adjust

Adjust V-belt tension by loosening clamping bracket and lower
alternator bracket and moving alternator.

Tighten (Torque)

Clamping bracket to alternator - 25 N

m (2.6 kgf

m)

Lower alternator bracket - 25 N

m (2.6 kgf

m)

V-Belt Tension of Power Steering Pump

Measure

Measure V-belt tension of power steering pump. Permitted
values for new belt are approx. 578-712N (59-73 kgf) and 534-
667N (54-68 kgf) for used belt.
Note:
V-belt to deflection as loaded with 10kg : 8-12mm.

Adjust

Adjust V-belt tension by loosening clamping bolt, lower pump
bracket, and adjusting nuts and moving steering pump.

Tighten (Torque)

Adjusting nuts - 18 N

m (1.8 kgf

m)

Clamping bolt - 25 N

m (2.6 kgf

m)

Lower pump bracket - 26 N

m (2.6 kgf

m)

 

 

 

 

 

 

 

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