Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 963

4C1-22  FRONT WHEEL DRIVE

DIFFERENTIAL

  DISASSEMBLY

MAJOR COMPONENTS

Disassembly Steps

1. Bolt
2. Differential assembly
3. Axle case
4. Bolt

▲

5. Bearing cap
6. Diff. cage assembly

▲

7. Side bearing outer race

▲

8. Side bearing

▲

9. Adjust shims

▲

10. Flange nut

11. Flange

12. Dust cover

▲

13. Pinion gear

▲

14. Inner bearing

15. Adjust shim
16. Collapsible spacer

▲

17. Inner bearing outer race

18. Oil seal
19. Outer bearing

▲

20. Outer bearing outer race

21. Diff. carrier

FRONT WHEEL DRIVE  4C1-23

Important Operations

5. Bearing Cap
Apply a setting mark to the side bearing cap and the differential
carrier.

7. Side Bearing Outer Race
After removal, keep the right and left hand side bearing
assemblies separate to maintain inner and outer race
combinations.

8. Side Bearing
Remover : 5-8840-0013-0

(J-22888)

Adapter  : 5-8521-0019-0 167 mm)

9-8521-1743-0 (194 mm)
(J-8107-2)

9. Adjust Shims
Note the thickness and position of the shims removed.

10.Flange Nut
Holding wrench : 5-8840-0133-0 (167 mm and 194 mm)

(J-8614-01)

13.Pinion Gear
Remove the drive pinion assembly using a soft metal rod and a
hammer.
Spindle : 9-8521-5032-0

4C1-24  FRONT WHEEL DRIVE

14.Inner Bearing
Remove the inner bearing using a separator and a press.
Separator : 5-8840-0015-0

(J-22912-01)

17.Inner Bearing Outer Race

20.Outer Bearing Outer Race
Remove the inner bearing outer race and the outer bearing
outer race by using a brass bar and a hammer.

FRONT WHEEL DRIVE  4C1-25

  MINOR COMPONENTS

Disassembly Steps

1. Bolt
2. Ring gear

▲

3. Lock pin

▲

4. Cross pin

5. Pinion gear
6. Side gear
7. Thrust washer
8. Differential cage