Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 961

4C1-14  FRONT WHEEL DRIVE

Important Operations - Installation

5. Front Drive Axle Assembly
Place the front axle assembly in position under the vehicle
using a lifting jack.

3. Nut

Front Axle Mounting Nut Torque

N

⋅

m (kgf

⋅

m/lb

⋅

ft)

152.1 

±

 14.7 (15.5 

±

 1.5/112.1 

±

 10.8)

2. Propeller Shaft
Align the setting marks applied the removal.
Bolt Torque

N

⋅

m (kgf

⋅

m/lb

⋅

ft)

167 mm

35.3 

±

 2.9 (3.6 

±

 0.3/26.0 

±

 2.2)

194 mm

62.8 

±

 3.9 (6.4 

±

 0.4/46.3 

±

 2.9)

FRONT WHEEL DRIVE  4C1-15

  DISASSEMBLY

Disassembly Steps

▲

1. Band
2. Bellows

▲

3. Circlip
4. BJ shaft assembly

▲

5. Ball

▲

6. Snap ring
7. Ball retainer
8. Ball guide

▲

9. Band

10. Bellows
11. Dust seal

12. BJ shaft
13. Bolt
14. DOJ case assembly
15. Snap ring
16. Bearing
17. Snap ring
18. O-ring
19. Oil seal
20. Bracket
21. DOJ case
22. Axle case and differential

4C1-16  FRONT WHEEL DRIVE

Important Operations

1. Band
Raise the hooked end of the band with a screwdriver or
equivalent.

3. Circlip
Pry off with a screwdriver or equivalent.

5. Ball
Remove the six balls with a screwdriver or equivalent.

Rotate the case half a pitch to align the ball guide on the case
with the projected portion of the ball retainer, then slide the
case toward the bellows.  The case can not be removed in the
reverse direction.

6. Snap Ring
Remove the snap ring fastening the ball retainer to the center
shaft.

FRONT WHEEL DRIVE  4C1-17

8. Band
Raise the hooked end of the band with a screwdriver or
equivalent.