Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 957

REAR AXLE  4B-65

ITEM NO.

ILLUSTRATION

PART NO.

PART NAME

RAL-56

5-8840-0015-0

(J-22912-01)

Separator  (for 194mm)

RAL-57

5-8840-2197-0

(J-37452)

Separator  (for 220mm)

RAL-54

5-8840-2010-0

(J-36563)

Side gear holder

(194mm L.S.D only)

RAL-59

5-8840-2011-0

(J-36564)

Side gear expander

(194mm L.S.D only)

RAL-55

5-8840-2012-0

(J-36565)

Side gear rotor

(194mm L.S.D only)

RAL-70

5-8840-2013-0

(J-36566)

Diff. Cage lock bar

(194mm L.S.D only)

RAL-12

9-8522-1141-0

(J-24256)

Outer bearing outer race

installer (for 194mm)

RAL-13

5-8840-2164-0

(J-37262)

Outer bearing outer race

installer (for 220mm)

RAL-14

9-8522-1274-0

(J-24252)

Outer bearing outer race

installer (for 194mm)

4B-66  REAR AXLE

ITEM NO.

ILLUSTRATION

PART NO.

PART NAME

RAL-15

5-8840-2163-0

(J-37261)

Inner bearing outer race

installer (for 220mm)

RAL-60

5-8840-2085-0

(J-21777-42)

Pilot (for 194mm, 220mm)

RAL-67

5-8840-2089-0

(J-23597-9)

Bolt & nut (for 194mm)

RAL-63

5-8840-2087-0

(J-23597-7)

Gauge plate (for 194mm)

RAL-66

5-8840-0127-0

(J-21777-43)

Bolt & nut (for 220mm)

RAL-61

5-8840-0129-0

(J-23597-12)

Pilot (for 220mm)

RAL-62

5-8840-2166-0

(J-23597-42)

Gauge plate (for 220mm)

RAL-68

5-8840-0126-0

(J-8001)

Dial gauge set

(for 194mm, 220mm)

RAL-65

5-8840-2088-0

(J-23597-8)

Disc (2 pcs. Required)

(for 194mm)

REAR AXLE  4B-67

ITEM NO.

ILLUSTRATION

PART NO.

PART NAME

RAL-69

5-8840-0128-0

(J-23597-1)

Arbor

(for 194mm, 220mm)

RAL-64

5-8840-2167-0

(J-21777-86)

Disc (2 pcs. Required)

(for 220mm)

RAL-27

9-8522-1165-0

(J-6133-01)

Inner bearing installer

RAL-36

9-8522-1275-0

(J-24250)

Pinion oil seal installer

(for 194mm)

RAL-37

5-8840-2165-0

(J-37263)

Oil seal installer

(for 220mm)

RAL-29

9-8522-1164-0

(J-24244)

Side bearing installer

(for 194mm)

RAL-28

5-8840-2162-0

(J-37257)

Side bearing installer

(for 220mm)

FRONT WHEEL DRIVE  4C1-1

SECTION 4C1

FRONT WHEEL DRIVE

TABLE OF CONTENTS

PAGE

Main Data and Specifications ........................................................................................ 4C1- 3

Special Parts Fixing Nuts and Bolts ............................................................................. 4C1- 4

Recommended Liquid Gasket ....................................................................................... 4C1- 7

Recommended Thread Locking Agents ....................................................................... 4C1- 7

Servicing.......................................................................................................................... 4C1- 8

General Description........................................................................................................ 4C1- 9

Front Drive Axle Assembly ............................................................................................ 4C1-12

Removal and Installation ........................................................................................... 4C1-12

Disassembly ............................................................................................................... 4C1-15

Inspection and Repair................................................................................................ 4C1-18

Reassembly ................................................................................................................ 4C1-19

Differential ....................................................................................................................... 4C1-22

Disassembly ............................................................................................................... 4C1-22

Major Components............................................................................................... 4C1-22

Minor Components............................................................................................... 4C1-25

Inspection and Repair................................................................................................ 4C1-27

Reassembly ................................................................................................................ 4C1-29

Minor Components............................................................................................... 4C1-29

Major Components............................................................................................... 4C1-31

Front Hub and Disc (4

×

2 Model) .................................................................................... 4C1-41

Disassembly ............................................................................................................... 4C1-41

Inspection and Repair................................................................................................ 4C1-44

Reassembly ................................................................................................................ 4C1-45

Front Hub and Disc (4

×

4 Model) .................................................................................... 4C1-48

Disassembly ............................................................................................................... 4C1-48

Inspection and Repair................................................................................................ 4C1-50

Reassembly ................................................................................................................ 4C1-51

Front Hub and Disc (Automatic Locking Hub) ............................................................. 4C1-54

INDEX