Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 938

PROPELLER SHAFT  4A-7

 

  REMOVAL AND INSTALLATION

Since the propeller shaft assembly is carefully
balanced, a scribe mark should be made on
the flange before removal.

Install the parts by aligning scribe marks made
during removal.

Removal Steps

1. 1a. Bolt ; differential side
2. Bolt ; flange

▲

2a. Propeller shaft assembly

3. Propeller shaft assembly ; 2nd
4. Bolt ; center bearing bracket

▲

5. Propeller shaft assembly ; 1st

Installation Steps

5. Propeller assembly ; 1st

▲

4. Bolt ; center bearing bracket
3. Propeller shaft assembly ; 2nd

▲

2. Bolt ; flange

2a. Propeller shaft assembly

▲

1. 1a. Bolt ; differential side

4A-8  PROPELLER SHAFT

Important Operations - Removal

2a.Propeller Shaft Assembly

5. Propellers Shaft Assembly ; 1st
Install a plug at the transmission rear cover to prevent loss of
the transmission oil.

Important Operations - Installation

4. Bolt ; Center Bearing Bracket

Bolt Torque

N

⋅

m  (kgf

⋅

m/lb

⋅

ft)

68.6 

±

 13.7 (7.0 

±

 1.4 / 50.4 

±

 10)

2. Bolt ; Flange

Bolt Torque

N

⋅

m  (kgf

⋅

m/lb

⋅

ft)

Bolt size M10

62.8 

±

 3.9 (6.4 

±

 0.4/46.3 

±

 2.9)

Bolt size M8

35.3 

±

 2.9 (3.6 

±

 0.3/26 

±

 2.2)

1. 1a. Bolt ; differential side

Bolt Torque

N

⋅

m  (kgf

⋅

m/lb

⋅

ft)

Bolt size M10

62.8 

±

 3.9 (6.4 

±

 0.4/46.3 

±

 2.9)

Bolt size M8

35.3 

±

 2.9 (3.6 

±

 0.3/26 

±

 2.2)

PROPELLER SHAFT  4A-9

  DISASSEMBLY

UNIVERSAL JOINT

Disassembly Steps

1. Snap ring
2. Needle roller bearing
3. Spider
4. Flange yoke

Reassembly steps

To reassemble, follow the disassembly steps
in the reverse order.

Important Operation

1. Snap ring

•

Apply alignment marks on the yokes of the universal

joint.

2. Needle roller bearing

•

Tap out the bearing by gently striking the shoulder of the

yoke, using a mallet or a copper hammer.

3. Spider

•

Make sure of proper position for reinstallation by

applying setting marks.

4. Flange Yoke

4A-10  PROPELLER SHAFT

  INSPECTION AND REPAIR

Make all necessary adjustment, repairs, and part replacements if wear, damage, or other problems are discovered
during inspection.

Spider

Needle roller bearing

Yoke

Flange

Center bearing

Cushioning rubber

Bracket

Visual Check

Inspect following parts for wear, damage, or other abnormal
conditions.

Outside Diameter of Spider Pins

mm(in)

Standard

Limit

17 (0.67)

16.90 (0.665)

Propeller Shaft Run-Out

Support the ends of the propeller shaft on V-blocks and check
for run-out by holding the probe of a dial indicator in contact
with the center part of the shaft.
If the amount of run-out is beyond the standard value for
assembly, correct with a bench press or replace the shaft with
a new one.

mm(in)

Standard

Limit

17 (0.67)

16.90 (0.665)