Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 873

 

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Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 873

 

 

6E–221

3.2L ENGINE DRIVEABILITY AND EMISSIONS

D

Sensor is mounted before the left-hand catalytic
converter.

3. Disconnect the pigtail from the wiring harness.

IMPORTANT:

The pigtail is permanently attached to

the sensor.  Be careful not to pull the wires out.

NOTE: Do not use a torch to remove an HO2S unless the
sensor is being replaced.  Using a torch could damage the
sensor.

4. Remove the sensor from the exhaust pipe.

D

Because of the expansion and contraction of the
metal in the exhaust system over time, this may be
difficult if the engine temperature is below 48

°

C

(120

°

F).

060RW114

Inspection Procedure

All four sensors are identical.  Inspect each in the same
way.

1. Inspect the pigtail and the electrical connector for

grease, dirt, corrosion, and bare wires or worn
insulation.

2. Inspect the louvered end of the sensor for grease,

dirt, or other contaminations.

060RW114

Installation Procedure

IMPORTANT:

D

A special anti-seize compound, P/N 5613695, is used
on the HO2S threads.  This compound consists of
glass beads suspended in a liquid graphite solution.
The graphite burns away with engine heat, but the
glass beads will remain, making the sensor easier to
remove.

D

New or service sensors will already have the
compound applied to the threads.  If a sensor is
removed and is to be reinstalled for any reason, the
threads must have anti-seize compound applied.

1. Apply anti-seize compound or the equivalent to the

threads of the oxygen sensor, if necessary.

2. Install the oxygen sensor on the exhaust pipe in its

original position.

Tighten

D

Tighten the oxygen sensor to 55 N·m
(5.5 kg·m/40 lb in.).

060RW114

6E–222 3.2L ENGINE DRIVEABILITY AND EMISSIONS

3. Connect the pigtail to the wiring harness.
4. Connect the negative battery cable.

Intake Air Temperature (IAT)

Sensor

Removal Procedure

1. Disconnect the negative battery cable.
2. Remove the engine cover
3. The IAT sensor is located in the intake air duct, behind

the throttle body.

4. Disconnect the electrical connector from the IAT

sensor.

TS23741

5. Remove the IAT sensor from the intake air duct by

using a rocking motion while pulling the sensor.

Installation Procedure

1. Install the IAT sensor into the grommet in the intake

air duct.

2. Correct the IAT electrical connector.

TS23741

3. Install the engine cover.
4. Connect the negative battery cable.

Mass Air Flow (MAF) Sensor

Removal Procedure

1. Disconnect the negative battery cable.
2. Disconnect the electrical connector from the MAF

sensor.

3. Loosen the MAF sensor bolt (2) and remove the MAF

sensor (1).

060RW071

6E–223

3.2L ENGINE DRIVEABILITY AND EMISSIONS

Installation Procedure

1. Install the MAF sensor on the air duct.
2. Install bolt (2) the MAF sensor.

060RW071

3. Connect the negative battery cable.

Barometric Pressure (BARO)

Sensor

Removal Procedure

1. Disconnect the negative battery cable.
2. Disconnect the electrical connector from the BARO

sensor.

060RW024

3. Remove the BARO sensor from the mounting

bracket.

Installation Procedure

1. Install the BARO sensor in the mounting bracket.

2. Connect the BARO electrical connector.

060RW024

3. Connect the negative battery cable.

Malfunction Indicator Lamp

(MIL)

Removal and Installation Procedure

Refer to Warning light bulb, indicator light valve,
illumination light bulb, A/T indicator light bulb in Meter and
Gauge.

Engine Control Module (ECM)

Service Precaution

NOTE: To prevent possible electrostatic discharge
damage to the ECM, do not touch the connector pins or
soldered components on the circuit board.

Electrostatic Discharge (ESD)
Damage

Electronic components used in the control systems are
often designed to carry very low voltage.  Electronic
components are susceptible to damage caused by
electrostatic discharge.  Less than 100 volts of static
electricity can cause damage to some electronic
components.  By comparison, it takes as much as 4,000
volts for a person to even feel the zap of a static
discharge.
There are several ways for a person to become statically
charged.  The most common methods of charging are by
friction and by induction.  An example of charging by
friction is a person sliding across a car seat.
Charging by induction occurs when a person with well
insulated shoes stands near a highly charged object and
momentarily touches ground.  Charges of the same
polarity are drained off leaving the person highly charged
with the opposite polarity.  Static charges can cause
damage, therefore, it is important to use care when
handling and testing electronic components.

6E–224 3.2L ENGINE DRIVEABILITY AND EMISSIONS

NOTE: To prevent possible Electrostatic Discharge
damage, follow these guidelines:

D

Do not touch the control module connector pins or
soldered components on the control module circuit
board.

D

Do not open the replacement part package until the
part is ready to be installed.

D

Before removing the part from the package, ground
the package to a known good ground on the vehicle.

D

If the part has been handled while sliding across the
seat, or while sitting down from a standing position, or
while walking a distance, touch a known good ground
before installing the part.

NOTE: To prevent internal ECM damage, the ignition
must be in the “OFF” position in order to disconnect or
reconnect power to the ECM (for example: battery cable,
ECM pigtail, ECM fuse, jumper cables, etc.).

IMPORTANT:

When replacing the production ECM

with a service ECM, it is important to transfer the
broadcast code and production ECM number to the
service ECM label.  This will allow positive identification of
ECM parts throughout the service life of the vehicle.  Do
not record this information on the metal ECM cover.

IMPORTANT:

The ignition should always be in the

“OFF” position in order to install or remove the ECM
connectors.

Service of the ECM should normally consist of either re-
placement of the ECM.  If the diagnostic procedures call
for the ECM to be replaced, the ECM should be checked
first to ensure it is the correct part.  If it is, remove the
faulty ECM and install the new service ECM.
DTC P0601 indicates the check sum error.

Removal Procedure

1. Disconnect the negative battery cable.
2. Disconnect the ECM connector.
3. Remove the four bolts.
4. Remove the ECM from the common chamber.

Installation Procedure

1. Install the ECM with four bolts on the common

chamber.

2. Connect the ECM connector.

060RW025

3. Connect the negative battery cable.

If the ECM is replaced, the new ECM will need to be
programmed.

EEPROM

General Description

The Electronically Erasable Programmable Read Only
Memory (EEPROM) is a permanent memory that is
physically soldered within the ECM.  The EEPROM
contains program and calibration information that the
ECM needs to control powertrain operation.

Functional Check

1. Perform the On-Board Diagnostic System Check.
2. Start the engine and run for one minute.
3. Scan for DTCs using the Tech 2.

Power Steering Pressure (PSP)

Switch

General Description

The Power Steering Pressure (PSP) switch closes when
the hydraulic pressure reaches 3920 

±

 690 kpa (570 

±

 100

psi).  This causes the ECM to actuate the idle air control
valve in order to prevent the additional load from slowing
down the engine.  The switch opens when the hydraulic
pressure drops to 2970 

±

 560 kpa (430 

±

 80 psi).

 

 

 

 

 

 

 

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