Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 676

 

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Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 676

 

 

7A1 – 204 AUTOMATIC TRANSMISSION (4L30-E)

13. Piston

1)

Install the inner installer on the drum.

2) Pre-install piston into outer installer.
3) Install overrun clutch piston assembly. Use the

outer installer while pushing piston into drum.

Installer: 5-8840-2269-0 (J-38555)

12. Diaphragm Spring

11. Overrun Clutch Release Spring Retainer

10. Roller Clutch Assembly

9. Overrun Roller Clutch Cam

8. Snap Ring

1) Place snap ring loosely on spring retainer.
2) Hold the compressor in a vise. Compress piston

return spring with compressor.

3) Set snap ring in ring groove.

Compressor: 5-8840-2275-0 (J-23327-91)

7. Clutch Plates

Install clutch plates, start with steel plate and
alternate with lined plates.

6. Backing Plate

5. Snap Ring

4. Turbine Shaft

3. Sun Gear

Overdrive sun gear, countersink pointing downwards. 

2. Overdrive Carrier Assembly

Complete overdrive carrier assembly.

NOTE:

Turn the assembly in a counter-clockwise direction
only until roller clutch enters the outer race. After
assembly, rotate the assembly and listen for loose
rollers.

1. Snap ring

AUTOMATIC TRANSMISSION (4L30-E)  7A1 – 205

4L30-E PARTS LIST

CASE AND ASSOCIATED PARTS

23

1

2 3 5

6

8

9

10

11 12

67

68

69

71

72

73

104

27 28

29

4

7

28

30

31

8

12

32

13

14

15

74

75

70

70

84

85

86

87

88

33

105

79

TRANSMISSION

CONTROL MODULE

90

91

92

93

94

95

96

97

106

98

99

100

101

102

103

19

18

17

16

43

44

45 46

35

36

37

39 38

49

48 47

50

52

51

60

61 62

63

64

65

34

89

85

59

58

76

76

77

77

23

20

70

78

70

80

82

42

53

54

55

57

56

241LW002

7A1 – 206 AUTOMATIC TRANSMISSION (4L30-E)

1

Torque converter 

2

Screw, seal ring assembly

3

Seal ring assembly, converter
housing

4

Screw, converter housing/main
case

5

Screw, converter housing/oil pump

6

Housing, converter

7

Plug, converter housing

8

Seal, O-ring

9

Wear plate, oil pump body

10

Pump assembly, oil

11

Gasket

12

Washer, thrust selective

13

Ring, snap

14

Cover, 3-4 accumulator piston

15

Seal, O-ring, 3-4 accumulator

16

Spring, 3-4 accumulator piston

17

Pin, 3-4 accumulator piston

18

Piston, 3-4 accumulator

19

Ring, 3-4, accumulator piston

20

Case, adapter

22

Connector, electrical/adapter case

27

Restrictor, oil

28

Gasket, Transfer plate/adapter

29

Plate, transfer adapter/center
support

30

Support assembly, center

31

Screw, center support

32

Ring, oil seal

33

Seal, O-ring main case

34

Fitting, cooler

35

Fitting assembly, cooler

36

Case, main

37

Breather, pipe

38

Seal, O-ring

39

Reservoir

42

Gasket, extension case

43

Extension assembly

44

Seal, O-ring/speed sensor

45

Sensor assembly, speed

46

Screw, speed sensor

47

Nut, output shaft/drive flange

48

Seal, O-ring/drive flange

49

Flange, drive

50

Seal, extension assembly

51

Bearing, needle/extension

52

Screw, extension/main case

53

Spring, parking pawl lock

54

Pawl, parking lock

55

Connector, electrical/main case

56

Actuator assembly, parking lock

57

Nut, parking lock lever

58

Link, manual valve

59

Pin, spring

60

Lever, parking lock & range
selelector

61

Shaft, selector

62

Seal, selector shaft

63

Mode switch assembly

64

Screw & conical washer assembly

65

Shield, mode switch

67

Pan, Bottom/Adapter case

68

Gasket, bottom pan/adapter case

69

Harness assembly, adapter case

70

Screw, valve body

71

Valve body assembly, adapter case

72

Gasket, adapter valve body

73

Plate, adapter valve body/transfer

74

Pan, bottom/main case

75

Gasket, bottom pan/main case

76

Gasket, screw (’97)

77

Screw, oil drain or overfill (’97)

78

Magnet, chip collector

79

Filter oil

80

Harness assembly, main case

81

Earth harness (’97)

82

Roller & spring assembly, manual
detent

84

Valve body assembly, main case

85

Ball, check

86

Gasket, main V.B./Transfer plate

87

Plate, main V.B./Transfer

88

Gasket, transfer/main case

89

Screw, transfer plate on V.B.

90

Screw, servo cover

91

Cover, servo piston

92

Gasket, cover/servo piston

93

Ring, retaining servo piston

94

Clip, servo piston

95

Nut, servo screw

96

Screw, servo piston

97

Piston, servo

98

Seal, ring/servo piston

99

Spring, cushion/servo piston

100

Seat, cushion spring

101

Sleeve, servo piston adjust

102

Rod, apply/servo piston

103

Spring, return/servo piston

104

Gasket, adapter case/transfer plate

105

Transmission control module

106

Servo piston assembly

CASE AND ASSOCIATED PARTS

PUMP ASSEMBLY

201

Gear, oil pump drive

202

Gear, oil pump driven

203

Pin, boost valve sleeve

204

Sleeve, boost valve

205

Valve, boost

206

Seat, spring/pressure regulator valve

207

Spring, pressure regulator valve

208

Valve, pressure regulator

209

Pump assembly, oil

210

Valve, converter clutch control

211

Spring, converter clutch control valve

212

Plug, converter clutch control valve

213

Pin, spring

214

Piston, throttle signal accumulator

215

Spring, throttle signal accumulator

216

Seat, spring/throttle signal accumulator

217

Ring, snap/throttle signal accumulator

206

207

206

208

203

204

205

201

202

217

216

215

214

210

211

212

213

209

403

402

407

410

414

416

402

401

415

412

413

417

409

406

405

411

404

AUTOMATIC TRANSMISSION (4L30-E)  7A1 – 207

VALVE BODY ASSEMBLIES

301

Body, valve main case

302

Pin, spring

303

Solenoid assembly, on/off N.C.

304

Valve, 1-2 & 3-4  shift

305

Spring, 1-2 & 3-4 (2-3) shift

306

Retainer, valve

307

Solenoid assembly, ON/OFF N.O.

308

Valve, 2-3 shift

309

Pin, spring

310

Plug, valve bore

311

Spring, valve low pressure control

312

Valve, low pressure control

317

Ball, check

318

Valve, 1-2 accumulator control

320

Valve, 1-2 accumulator

321

Washer, waved PWM solenoid

322

Pin, solenoid PWM

323

Solenoid assembly, band control PWM

324

Screen assembly, PWM solenoid

325

Plug, screen

326

Valve, manual

318

320

309

310

321

323

325

309

322

324

326

306

317

312

302

310

308

302

303

304

305

317

301

307

305

317

311

243LW001

401

Body, valve/adapter case

402

Screw, solenoid force motor

403

Retainer, force motor

404

Solenoid, force motor

405

Plug, 3-4 accumulator

406

Retainer

407

Valve, 3-4 accumulator

409

Valve, 3-4 accumulator control

410

Spring, feed limit valve

411

Ring, retainer

412

Valve, feed limit

413

Seal, O-ring plug filter

414

Plug, screen

415

Screen assembly, force motor

416

Solenoid, torque conv. clutch on/off
N.C.

417

Plug retainer

 

 

 

 

 

 

 

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