Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1927

MUA MODEL  7B1 – 51

REMOVAL AND INSTALLATION

Read this Section carefully before performing any removal and installation procedure. This Section gives
you important points as well as the order of operation. Be sure that you understand everything in this
Section before you begin.

Important Operations – Removal

Battery Cable

Disconnect the negative (–) cable from the battery
terminal.

Engine Hood

Apply setting marks to the engine hood and the engine
hood hinges before removing the engine hood.

Gear Shift Lever and Transfer Change Lever

1. Place the gear shift lever in the neutral position.

2. Place the transfer change lever in the “H” position.

3. Remove the gear shift lever knob and transfer

change lever konb.

4. Remove the center console assembly and front

console assembly.

5. Remove the grommet and dust cover.

6. Remove the gear shift lever cover bolt.

7. Remove the gear shift lever.

8. Remove the transfer change lever retainer bolts.

9. Remove the transfer change lever and O-ring.

Note:

Cover the shift lever and change lever holes to prevent
the entry of foreign material into the transmission.

Lifting the Vehicle

1. Jack up the vehicle.

2. Place chassis stands at the front and the rear of the

vehicle.

Transfer Case Protector (Except 00 Year or Subsequent
ones)

Remove the transfer case protector from the transmission
mounting member and the side member.

235RT004

MUA MODEL  7B1 – 53

Front Propeller Shaft

Remove the splined yoke flange bolt at the transfer case
side.

Do not allow the splined yoke to fall away from the front
propeller shaft.

If the splined yoke should fall away from the front
propeller shaft, align the setting marks 3 on the splined
yoke  1 and the propeller shaft 2 to reassemble the two
parts.

The setting marks 3 are punched circles approximately 3
mm (0.12 in) in diameter.

TDC Sensor (4JA1TC Model)

Disconnect the TDC sensor from the transmission
housing.

Harness Connector

Disconnect the 4WD switch connectors, back up light
switch connector and the speedometer sensor connector.

220R200001

Slave Cylinder

Remove the slave cylinder from the transmission case.

220LV019

Engine LIfting Hanger

1. Attach the engine lifting hanger to the front portion of

the engine.

2. Attach the lifting wire to both ends of the engine

lifting hange.