Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1718

6F-8  ENGINE EXHAUST

Front Exhaust Pipe

Front Exhaust Pipe and Associated Parts

(2.2L & 2.0L Models)

Legend

1 Front Exhaust Pipe Fixing Nuts

2 O

2

 Sensor (If applicable)

3 Front Exhaust Pipe

4 Front Exhaust Pipe  Fixing Bolts and Nuts

(2.4L Model)

Legend

1 Front Exhaust Pipe Fixing Nuts

2 O

2

 Sensor (If applicable)

3 Front Exhaust Pipe

ENGINE EXHAUST  6F-9

Removal

(2.2L & 2.0L)

1. Disconnect battery ground cable.

2. Raise the vehicle and support with suitable safety stands.

3. Disconnect O

2

 sensor harness connector and remove front

side O

2

 sensor (2). (If applicable)

4. Remove front exhaust pipe fixing bolts and nuts (4).

5. Remove  front  exhaust  pipe  fixing  four  stud  nuts  from

exhaust manifold (1).

6. Remove front exhaust pipe (3)

(2.4L)

1. Disconnect battery ground cable.

2. Raise the vehicle and support with suitable safety stands.

3. Remove the exhaust silencer.

4. Remove mid pipe.

5. Remove the propeller shaft assy.

6. Remove the O

2

 sensor.

7. Remove front exhaust pipe.

Installation

1. Install front exhaust pipe (3) and tighten four stud nuts.

Torque:

Stud Nuts: 28 N

⋅⋅⋅⋅m (2.9 kgf⋅⋅⋅⋅m)

Nuts: 43 N

⋅⋅⋅⋅m (4.4 kgf⋅⋅⋅⋅m)

2. Tighten  front  side  O

2

  sensor  and  reconnect  O

2

  sensor

harness connector. (If applicable)

Torque:55 N

⋅⋅⋅⋅m (5.6 kgf⋅⋅⋅⋅m)

6F-10  ENGINE EXHAUST

Mid Pipe

Mid Pipe and Associated Parts

Legend

1. Front Exhaust Pipe Fixing Nuts

2. Mid Pipe Fixing Bolts

3. Mid Exhaust Pipe Mounting Rubber

4. Mid Pipe

ENGINE EXHAUST  6F-11

(2.4L Model)

Legend

1. Front Exhaust Pipe Fixing Nuts

2. O

2

 Sensor

3. Front Exhaust Pipe

Removal

(2.2L & 2.0L)

1. Disconnect battery ground cable.

2. Raise the vehicle and support with suitable safety stands.

3. Remove front exhaust pipe fixing bolts and nuts (1).

4. Remove  mid  pipe  fixing  four  stud  nuts  from  Catalytic

Convertor.

5. Remove mid pipe (4)

(2.4L)

1. Disconnect battery ground cable.

2. Raise the vehicle and support with suitable safety stands.

3. Remove exhaust silencer.

4. Remove mid pipe.

Installation

1. Install  center  exhaust  pipe  (4)  and  tighten  four  fixing  bolts

(2) and two bolts and nuts (1) to the specified torque:

Torque:

Fixing bolts: 43 N

⋅⋅⋅⋅m (4.4 kgf⋅⋅⋅⋅m)

Bolts: 43 N

⋅⋅⋅⋅m