Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1704

ENGINE FUEL  6C-7

Fuel Filter

Fuel Filter and Associated Parts

(2.2L & 2.0L Models)

(2.4L Model)

Legend

1 Fuel Hose

2 Fuel Filter

3 Fixing bolt

Legend

1 Fuel Hose

2 Quick Connector

3 Fuel Filter

Removal

CAUTION: When repair to the fuel system has been
completed, start engine and check the fuel system for
loose connections or leakage. For the fuel system
diagnosis, see Section "Driveability and Emissions".

(2.2L & 2.0L)

1. Disconnect battery ground cable.

2. Remove fuel filler cap.

3. Loosen the fixing bolt and disconnect fuel hoses (1).

4. Remove fuel filter (2).

(2.4L)

1. Disconnect battery ground cable.

2. Disconnect the quick connector from the fuel filter.

3. Pull off fuel filter from the holder to side member side.

4. Remove the fuel filter.

6C-8  ENGINE FUEL

Inspection

1.  Replace the fuel filter if the fuel leaks from fuel filter body or

if the fuel filter body itself is damaged.

2.  Replace the filter if it is clogged with dirt or sediment.

3.  Check  the  drain  and  if  it  is  clogged  with  dust,  clean  it  out

with air.

Installation

(2.2L & 2.0L)

1.  Install the fuel filter in the proper direction.

2.  Install fuel filter holder fixing bolt.

3.  Connect fuel hoses on engine side and fuel tank side.

4.  Install fuel filler cap

5.  Connect the battery ground cable.

(2.4L)

1.  Install the fuel filter.

2.  Install the quick connectors.

3.  Connect the battery ground cable.

Inspection

After installation, start engine and check for fuel leakage.

In-Tank Fuel Filter

The filter is located on the lower end of the fuel pickup tube in
the fuel tank. It prevents dirt from entering the fuel pipe and
also stops water unless the filter is completely submerged in
the water. It is a self cleaning type, not requiring scheduled
maintenance. Excess water and sediment in the tank restricts
fuel supply to the engine, resulting in engine stop. In such a
case, the tank must be cleaned throughly.

ENGINE FUEL  6C-9

Fuel Pump

Fuel Pump and Associated Parts

Legend

1 Fuel Pump and Sender Assembly

2 Fuel Tank Assembly

Legend

1 Fuel Feed Port

2 Fuel Return Port

3 Fuel Emission Port

4 Fuel Pump and Sender Assembly

5 Connector ; Fuel Feed Pump & Sender

6 Fuel Tube / Quick Connector

7 Retainer (Fuel Pump Lock)

8 Seal ; Fuel Pump

9 Fuel Tank Assembly

(2.2L & 2.0L Models)

(2.4L Model)

6C-10  ENGINE FUEL

Removal

CAUTION: When repair to the fuel system has been
completed, start engine and check the fuel system for
loose connection or leakage. For the fuel system
diagnosis, see Section “Driceability and Emission”.
1.  Disconnect battery ground cable.

2.  Loosen fuel filler cap.

3.  Support  underneath  of  the  fuel  tank  assembly  (2)  with  a

lifter.

4.  Remove  fuel  tank  assembly  (2).  Refer  to  “Fuel  Tank

Removal” in this section.

5.  Remove fuel pump  and  sender  (FPAS)  assembly  (1)  fixing

snapring and remove the FPAS assembly.

NOTE:
•  After  removing  pump  assembly  (1),  cover  fuel  tank  to

prevent any dust entering.

•  Remove the fuel pump lock.

Installation

1.  Install FPAS assembly (1).

2.  Install  fuel  tank  assembly  (2).  Refer  to  “Fuel  Tank

Installation”.

3.  Fill the tank with fuel and tighten fuel filler cap.

4.  Connect battery ground cable.

Fuel Tube/Quick-Connector Fittings

Precautions

• Do not light a match or create a flame.
• Keep  flames  away  from  your  work  area  to  prevent

flammable materials from catching fire.

• Disconnect battery ground cable to prevent electrical shorts.
• Pre-treat  piping  system  or  associated  parts  from  thermal

damage  or  from  spattering  when  welding  or  similar  heat-

generating work.

Legend

(1) O-ring
(2) Port
(3) Connector
(4) Plastic Tube

Cautions During Work

Do not expose the assembly to battery electrolyte or do not
wipe the assembly with a cloth used to wipe off spilt battery
electrolyte.
Piping that has been splattered with battery electrolyte or
battery electrolyte soaked cloth that was wiped on the piping
cannot be used.