Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1702

 

  Index      Ford     Isuzu D-Max / Isuzu Rodeo TFR/TFS series - service repair manual 1997-2003 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  1700  1701  1702  1703   ..

 

 

Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1702

 

 

ENGINE COOLING  6B-13

Installation

1. Install  radiator  assembly,  taking  care  not  to  damage  the

radiator core.

2. Install the radiator assembly.

3. Connect reserve tank hose.

4. Connect radiator inlet hose and outlet hose.

5. Pour  engine  coolant  up  to  filler  neck  of  radiator,  and  up  to

MAX mark of reserve tank.

Important  operation  (in  case  of  100%  engine  coolant

change) procedure for filling with engine coolant.

• Remove rediator cap.
• Fill with engine coolant (EC) to the radiator filler neck.
• Fill with EC to the "MAX" line on the reservoir tank.
• Start the engine with the radiator cap removed and bring to

operating  temperature  by  running  engine  at  2,500  -  3,000

rpm for 30 minutes.

• By  EC  temperature  gauge  reading  make  sure  that  the

thermostat is open.

• If  air  bubbles  come  up  to  the  radiator  filler  neck,  replenish

with EC. Repeat until the EC level does not drop any further.

Install the radiator cap and stop the engine.

• Replenish  EC  to  the  "MAX"  line  on  the  reservoir  tank  and

leave as it is until the engine gets cool.

• After the engine gets cool, start the engine and make sure

there  is  no  water  running  noise  heard  from  the  heater  core

while the engine runs at 3000 rpm.

• Should  water  running  noise  be  heard,  repeat  the  same

procedure from the beginning.

Main Data and Specifications

General Specifications

Cooling system

Engine Coolant forced circulation

Radiator

Tube type corrugated (2 tube in row)

Heat radiation capacity

59.100 kcal/h

Heat radiation area

10.915

Radiator front area

0.228

Radiator dry (weight)

66.6N, 6.9kg

Radiator cap valve opening pressure

88.3 - 117.7kpa

Engine coolant capacity

2.3L

Engine coolant pump

Centrifugal type

Thermostat

Bypass type

Engine coolant total capacity

5.7lit

6B-14  ENGINE COOLING

SPECIAL SERVICE TOOL

ITEM NO.

ILLUSTRATION

PART NO.

PART NAME

1

5-8840-0277-0

Tester; radiator cap

2

5-8840-2603-0

Adapter; radiator cap

ENGINE FUEL  6C-1

SECTION 6C

ENGINE FUEL

CONTENTS

PAGE

General Description ....................................................................................................... 6C- 3

Service Precaution ......................................................................................................... 6C- 5

Fuel Metering .................................................................................................................. 6C- 6

Fuel Filter ........................................................................................................................ 6C- 7

Fuel Filter and Associated Parts .............................................................................. 6C- 7

Removal...................................................................................................................... 6C- 7

Inspection................................................................................................................... 6C- 8

Installation.................................................................................................................. 6C- 8

Inspection................................................................................................................... 6C- 8

In-Tank Fuel Filter ...................................................................................................... 6C- 8

Fuel Pump ....................................................................................................................... 6C- 9

Fuel Pump and Associated Parts ............................................................................. 6C- 9

Removal...................................................................................................................... 6C-10

Installation.................................................................................................................. 6C-10

Fuel Tube/Quick-Connector Fittings............................................................................. 6C-10

Precautions ................................................................................................................ 6C-10

Cautions During Work ............................................................................................... 6C-10

Removal...................................................................................................................... 6C-11

Reuse of Quick-Connector........................................................................................ 6C-11

Assembling Advice .................................................................................................... 6C-12

Fuel Pump Relay............................................................................................................. 6C-12

General Description................................................................................................... 6C-12

Fuel Tank......................................................................................................................... 6C-13

Fuel Tank and Associated Parts............................................................................... 6C-13

Removal...................................................................................................................... 6C-14

Installation.................................................................................................................. 6C-14

Fuel Gage Unit ................................................................................................................ 6C-15

Removal and Installation........................................................................................... 6C-15

6C-2  ENGINE FUEL

PAGE

Fuel Filler Cap................................................................................................................. 6C-15

General Description................................................................................................... 6C-15

Inspection................................................................................................................... 6C-15

Fuel Filter ........................................................................................................................ 6C-16

Removal...................................................................................................................... 6C-16

Installation.................................................................................................................. 6C-16

Main Data and Specifications........................................................................................ 6C-18

Fuel Tank......................................................................................................................... 6C-20

Removal...................................................................................................................... 6C-21

Installation.................................................................................................................. 6C-21

 

 

 

 

 

 

 

Content   ..  1700  1701  1702  1703   ..