Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1681

6A-22 ENGINE MECHANICAL (C24SE, C22NE, 22LE, 20LE)

Loose Parts

1 Alternator
2 P/S Pivot Spacer
3 P/S Adjusting Screw
4 P/S Adjusting Plate
5 P/S Adjusting Nut
6 Alternator & Fan Drive Belt
7 A/C Compressor Drive Belt
8 P/S Pump Drive Belt
9 Tensioner Bolt

10 Tensioner Pulley
11 Pulley Dust Shield Cover
12 Pulley Spacer
13 A/C Compressor Bracket
14 Pulley Bolt
15 Fan Pulley
16 Cooling Fan

Engine Assembly

20 C24SE, C22NE, 22LE, 20LE

ENGINE MECHANICAL (C24SE, C22NE, 22LE, 20LE) 6A-23

OPERATIONS ON ENGINE AGGREGATES

Engine Damping Blocks (Engine Without
Transmission)

Removal

1.

Remove bonnet.

2.

Remove radiator.

3.

Remove air inlet hose.

4.

Remove power steering pump drive belt and power
steering pump from engine.

5.

Remove all cable connections, hoses and lines from
engine.

6.

Remove accelerator cable from inlet pipe.

7.

Remove exhaust pipe from manifold.

8.

Remove lower nine bolts and transmission from engine
block.

9.

Remove clutch slave cylinder and allow to hang free.

10.

Remove starter from engine block.

6A-24 ENGINE MECHANICAL (C24SE, C22NE, 22LE, 20LE)

11.

Remove upper bolts of left and right engine mounting
from damping blocks.

12.

Raise engine slightly.

13.

Remove lower bolts of left and right damping blocks.

14.

Remove damping blocks.

Attach engine to cable, support transmission with car jack and
remove upper transmission fastening bolt.

Press off engine from transmission and lift out of engine
compartment.

Installation

Lower engine into engine compartment and insert guide
bushings on cylinder block into transmission.

Tighten (Torque)

Transmission to cylinder block (M10)

-45 N

⋅m (4.6 kgf⋅m)

Transmission to cylinder block (M12)

-60 N

⋅m (6.1 kgf⋅m)

Installation

1.

Install engine to vehicle and transmission.

2.

Install clutch slave cylinder.

Tighten (Torque)

Transmission to engine block bolts - 76 N

⋅m (7.6 kgf⋅m)

3.

Install left engine damping block to sidemember.

4.

Install left and right engine damping blocks to engine
brackets.

Tighten (Torque)

Engine damper block to sidememebr - 52 N

⋅m (5.3 kgf⋅m)

Engine damper block to engine bracket - 85 N

⋅m (8.6 kgf⋅m)

ENGINE MECHANICAL (C24SE, C22NE, 22LE, 20LE) 6A-25

5.

Install exhaust pipe to manifold.

6.

Install power steering pump and V-belt.

Adjust

Adjust power steering pump V-belt tension according to the

corresponding operation.

Installation

7.

Install radiator according to the corresponding operation.

8.

Install air inlet hose.

9.

Install all electrical cable connections, hoses and lines to
engine.

10.

Install accelerator cable from inlet pipe.

11.

Install bonnet.

Inspection

1.

Check engine oil level.

2.

Fill up cooling system and bleed according to the
corresponding operation.