Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1038

CLUTCH  7C-11

N

⋅

m (kgf

⋅

m/lb

⋅

ft)

6VD1 LHD Model

7C-12  CLUTCH

N

⋅

m (kgf

⋅

m/lb

⋅

ft)

6VD1 RHD Model

CLUTCH  7C-13

SERVICING

Servicing refers to general maintenance procedures to be performed by qualified service personnel.

CLUTCH PEDAL HEIGHT

Inspection

Measure to verify that the distance from the upper surface of
the pedal pad to the firewall is within the standard value.
Clutch Pedal Height(H)

mm(in)

RHD

LHD

HEC ENGINE

216-226

(8.50-8.89)

178-188

(7.01-7.40)

4JG2T ENGINE

−

185.5-195.5

(7.30-7.70)

OTHER ENGINE

203-213

(7.99-8.39)

178-188

(7.01-7.40)

Adjustment

1. Loosen clutch master cylinder push rod lock nut 

2

.

Turn push rod 

1

 by hand to set clutch pedal height (H) to

within specification.

2. After the adjustment, tighten lock nut 

2

.

3. Turn the clutch switch 

3

 or stopper bolt 

3

 until the switch

bolt 

3

 or stopper bolt 

3

 just touches the clutch pedal arm.

Adjust clutch switch 

3

 or stopper bolt 

3

 by backing it out

half a turn, and measure the clearance (L) between the

clutch pedal arm and the clutch switch bolt end 

3

 or

stopper bolt 

3

.

Lock the lock nut 

4

.

Connect clutch switch connector.

Clutch switch and clutch pedal
Clearance

mm(in)

(L)

0.5-1.5 (0.020-0.059)

CLUTCH PEDAL PLAY

Inspection

Depress the clutch pedal lightly by hand, and measure to
determine if the free play is within the standard value.
Pedal Free Play

mm(in)

H1

5.0-15.0 (0.2-0.6)

7C-14  CLUTCH

Bleeding Procedure

1. Bleed air from clutch operating cylinder according to the

following procedure.

Carefully monitor fluid level at master cylinder during

bleeding operation.

1. Set the paking brake.

2. Top up reservoir with recommended brake fluid.

3. Connect a transparent vinyl tube to air bleeder valve.

4. Fully depress clutch pedal several times.

5. With clutch pedal depressed, open bleeder valve to release

air.

6. Close bleeder valve.

7. Repeat steps 5 through 6 above until brake fluid flows from

air bleeder valve without air bubbles.

8. Bleed air from clutch damper according to the above

procedure.

9. Repeat the above bleeding procedure 1 and 2 several

times.