Infiniti G35 (V35). Manual - part 644

MT-44

TRANSMISSION ASSEMBLY

Using a support ring and a press to press fit the 1st gear bush-
ing.

Install 1st outer baulk ring, 1st synchronizer cone, 1st inner
baulk ring, 1st needle bearing, and 1st main gear on the main
shaft and then using the inserter and a press to press fit the 3rd
main gear.

CAUTION:

Do not reuse 3rd main gear.

10. Install 3rd-4th main spacer on the main shaft and then using the

inserter and a press to press fit the 4th main gear.

CAUTION:

●

Do not reuse 4th main gear.

●

When installing, set boss to rear side.

11. Using the inserter and a press to press fit the main shaft bearing

onto the main shaft.

12. Using the inserter and a press to press fit the reverse main gear

bushing onto the main shaft.

Tool number

: ST27861000 (

—

)

PCIB0203E

Tool number

: ST30022000 (

—

)

PCIB0204E

Tool number

: ST30022000 (

—

)

PCIB0612E

Tool number

: ST30911000 (

—

)

PCIB0405E

Tool number

: ST30911000 (

—

)

PCIB0206E

TRANSMISSION ASSEMBLY

MT-45

13. Using the inserter and a press to press fit the 3rd gear bushing

onto the counter shaft.

14. Install 3rd-4th coupling sleeve and 3rd-4th shifting insert into the 3rd-4th synchronizer hub.

CAUTION:

●

Install 3rd-4th coupling sleeve with the thicker flange
faced the front side.

15. Install 3rd-4th spread spring in the 3rd-4th shifting insert.

CAUTION:

●

Do not install 3rd-4th spread spring hook onto the same
shifting insert.

●

Be careful with the shape of reverse shifting insert to
avoid misassembly.

Tool number

: ST30911000 (

—

)

PCIB0406E

PCIB1366E

PCIB0614E

PCIB0608E

MT-46

TRANSMISSION ASSEMBLY

16. Install 3rd needle bearing, 3rd counter gear, 3rd inner baulk ring,

3rd synchronizer cone, and 3rd outer baulk ring on the counter
shaft and then using the inserter and a press to press fit the 3rd-
4th synchronizer assembly.

CAUTION:

●

Do not reuse 3rd-4th synchronizer hub.

●

The 3rd-4th synchronizer hub must apply the gear oil on
the hole spline press fitting side.

NOTE:
4th baulk ring has three spaces that one gear tooth is missing
but 3rd baulk ring doesn't.

17. Install 4th outer baulk ring, 4th synchronizer cone, 4th inner

baulk ring, 4th needle bearing, and 4th counter gear onto the
counter shaft and then using the drift and a press to press fit the
4th gear bushing and 4th counter gear thrust washer.

18. Using the inserter and a press to press fit the counter rear bear-

ing inner race onto the counter shaft.

19. Using the drift and a press to press fit the main drive gear bear-

ing onto the main drive gear.

Tool number

: ST30911000 (

—

)

PCIB0615E

PCIB0451E

Tool number

: KV40100630 (J-26092)

PCIB0209E

Tool number

: ST30032000 (J-26010-01)

PCIB0210E

Tool number

: KV32102700 (

—

)

PCIB0215E

TRANSMISSION ASSEMBLY

MT-47

20. Select and install a snap ring to the main drive gear bearing so

that the end play comes within the standard value. Refer to

MT-

60, "Snap Rings"

CAUTION:

Do not reuse snap ring.

21. Install main shaft and counter shaft combined in one unit to

adapter plate, and fix bearing with snap ring.

CAUTION:

Do not reuse snap ring.

22. Install counter rear bearing onto the adapter plate using soft

hammer or the equivalent.

23. Apply thread locking sealant to the end of the bolt (first 3 to 4

threads), screw the bolts into the main shaft bearing retainer
plate, and tighten it to the specified torque. Refer to

MT-21,

"Case Components"

●

Use Genuine Medium Strength Thread Locking Sealant or
equivalent. Refer to

GI-46, "RECOMMENDED CHEMICAL

PRODUCTS AND SEALANTS"

24. Install reverse coupling sleeve and reverse shifting insert into

the reverse synchronizer hub.

CAUTION:

Install reverse coupling sleeve with the flat flange on the
rear side.

End play

: 0 - 0.10 mm (0 - 0.004 in)

PCIB0484E

PCIB0151E

PCIB0616E

PCIB1238E

PCIB0617E

Content .. 642 643 644 645 ..