Infiniti G35 (V35). Manual - part 226

BODY REPAIR

BL-291

C

D

E

F

G

H

J

K

L

M

A

B

BL

Change parts

●

Rear side member extension (LH)

BL-292

BODY REPAIR

BR-1

BRAKE SYSTEM

F  BRAKES

CONTENTS

C

D

E

G

H

I

J

K

L

M

SECTION 

A

B

BR

BRAKE SYSTEM

PRECAUTIONS .......................................................... 3

Precautions for Supplemental Restraint System 
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Battery Service ................................ 3
Precautions for Brake System .................................. 3

PREPARATION ........................................................... 4

Commercial Service Tools ........................................ 4

NOISE, VIBRATION AND HARSHNESS (NVH) 
TROUBLESHOOTING ................................................ 5

NVH Troubleshooting Chart  ..................................... 5

BRAKE PEDAL  .......................................................... 6

Inspection and Adjustment ....................................... 6

ADJUSTMENT ...................................................... 6

Components ............................................................. 7
Removal and Installation  .......................................... 7

REMOVAL ............................................................. 7
INSPECTION AFTER REMOVAL  ......................... 7
INSTALLATION ..................................................... 8

BRAKE FLUID  ............................................................ 9

Checking Brake Fluid Level  ..................................... 9
Drain and Refill ......................................................... 9
Bleeding Brake System .......................................... 10

BRAKE PIPING AND HOSE  .....................................11

Hydraulic Circuit  ......................................................11
Removal and Installation of Front Brake Piping and 
Hose ........................................................................11

REMOVAL ............................................................11
INSTALLATION ................................................... 12

Removal and Installation of Rear Brake Piping and 
Hose ....................................................................... 12

REMOVAL ........................................................... 12
INSTALLATION ................................................... 12

Inspection after Installation  .................................... 13

BRAKE MASTER CYLINDER  .................................. 14

On-Vehicle Inspection  ............................................ 14

LEAK INSPECTION  ............................................ 14

Removal and Installation  ........................................ 14

REMOVAL ........................................................... 14
INSTALLATION ................................................... 14

Components ........................................................... 15
Disassembly and Assembly .................................... 15

DISASSEMBLY ................................................... 15
ASSEMBLY ......................................................... 16

BRAKE BOOSTER  ................................................... 17

On-Vehicle Inspection ............................................. 17

OPERATING CHECK  .......................................... 17
AIRTIGHT CHECK  .............................................. 17

Components ........................................................... 17
Removal and Installation  ........................................ 18

REMOVAL ........................................................... 18
INSPECTION AFTER REMOVAL  ....................... 18
INSTALLATION ................................................... 18

VACUUM LINES  ....................................................... 19

Components ........................................................... 19
Removal and Installation  ........................................ 19
Inspection ............................................................... 20

VISUAL INSPECTION ......................................... 20
CHECK VALVE INSPECTION  ............................. 20

FRONT DISC BRAKE ............................................... 21

On-Vehicle Inspection ............................................. 21

PAD WEAR INSPECTION ................................... 21

Components ........................................................... 21
Removal and Installation of Brake Pad  .................. 22

REMOVAL ........................................................... 22
INSTALLATION ................................................... 22

Removal and Installation of Brake Caliper Assembly 

... 23

REMOVAL ........................................................... 23
INSTALLATION ................................................... 23

Disassembly and Assembly of Brake Caliper 
Assembly ................................................................ 23

DISASSEMBLY ................................................... 24
INSPECTION AFTER DISASSEMBLY ................ 24
ASSEMBLY ......................................................... 25
DISC ROTOR INSPECTION  ............................... 26

Brake Burnishing Procedure ................................... 26

REAR DISC BRAKE  ................................................. 27

On-Vehicle Inspection ............................................. 27

PAD WEAR INSPECTION ................................... 27

BR-2

Components ........................................................... 27
Removal and Installation of Brake Pad ................... 28

REMOVAL ........................................................... 28
INSTALLATION .................................................... 28

Removal and Installation of Caliper Assembly  ....... 28

REMOVAL ........................................................... 28
INSTALLATION .................................................... 29

Disassembly and Assembly of Caliper Assembly ... 29

DISASSEMBLY ................................................... 29
INSPECTION AFTER DISASSEMBLY ................ 30

ASSEMBLY ..........................................................30
DISC ROTOR INSPECTION  ...............................32

Brake Burnishing Procedure  ...................................32

SERVICE DATA AND SPECIFICATIONS (SDS)  ......33

General Specifications  ............................................33
Brake Pedal  ............................................................33
Check Valve  ............................................................33
Brake Booster  .........................................................33
Front Disc Brake  .....................................................33
Rear Disc Brake ......................................................33