Great Wall Hover. Manual - part 3

 

  Index      Great Wall     Great Wall Hover - service repair manual

 

Search            copyright infringement  

 

 

 

 

 

 

 

 

 

Content   ..  1  2  3  4  ..

 

Great Wall Hover. Manual - part 3

 

 

Electrical system 

The structure and parameter of the electrical system are shown in table 7. 

Table 7    Structure And Parameter of Electrical System 

 

No.

 

Item

 

Structure and Parameter 

1

 

Power, starting and charging system

 

 

1.1

 

Lines

 

Singe line system, voltage DC 12V, negative earth

 

1.2

 

Accumulator 

 

55D26R maintenance free type, voltage 12V, 20 hours capacity 60Ah, storage 

capacity 101min, low temperature starting current 475A

 

1.3

 

Starter

 

12V, 1.2kW

 

1.4

 

generator 

 

Internally furnished with adjustor type generator. 14V, 90A

 

2

 

Illumination and signal system

 

 

2.1

 

Front illumination light

 

white, major high beam 60W,1 on the left and right respectively, 
auxiliary high 

beam

 55W,1 on the left and right respectively, passing 

lamp 55W,1 on the left and right respectively. Head light base center 
height H: 920mm±20mm

 

2.2

 

Position light

 

Front position lamp: 

white

,  5W,1 on the left and right respectively. 

Rear parking lights: red, 5W,1 on the left and right respectively.

 

2.3 turn 

light 

Amber 。Front and rear turn light: 21W,1 on the left and right 
respectively. Side turn light: 5W,1 on the left and right respectively, 

2.4 Fog 

light 

Front fog light: white, 55W, 1 on the left and right respectively. Rear 
fog light: red, LED,1 on the left and right respectively. 

2.5 Brake 

light 

Red, 21W, 1 on the left and right respectively, high position brake light, 
10W, 2 in the middle 

2.6 

License light 

White, 5W, 1 on the left and right respectively. 

2.7 

Backup light 

White, 21W, 1 on the left and right respectively. 

2.8 

Danger warning signal light 

All the turning signal lights, danger alarm switch control 

2.9 

Back repeating reflector 

Red, none triangle shape, forming combination light with the rear fog 
light 

2.10 

Front, middle and back ceiling light 
in the room 

White. Front indoor ceiling light: 10W, 2 pieces. Middle indoor ceiling 

light: 10W, 1 piece. Back indoor ceiling lights: 5W, 1 piece

 

2.11 

Cigar lighter illumination 

Blue, 3W, 1 piece 

2.12 

Ash tray illumination 

White, 3W, 1 piece 

3 Meter 

system 

 

3.1 Combined 

instrument 

Car speed odometer, engine speed indicator, water temperature meter, 
fuel gage 

3.2 

Indicator lamp 

Refer to the drawing 

4 Auxiliary 

electrical 

system 

 

 

4.1 Rain 

wiper 

system 

Front and rear rain wiper DC motor. Front rain wiper: four rods type, 
electric drive three gears (high and low speed + adjustable interval), 
scraper 2 pieces, 55W. Rear rain wiper: single arm type, electric drive 
one gear, with 1 scraper plate, 21W 

4.2 

Defogging, defrosting device 

Front wind window hearing type, back wind window heating type 
glass, switch control 

4.3 

Electric drive glass frame riser   

Drive side general control, independent control oh other windows and 
doors 

4.4 

Central control lock 

With remote control 

4.5 

Camborne power socket 

12V, 2 pieces 

4.6 

Radio, CD and loudspeaker   

Stereo radio, six discs CD, four sound channels 

 

Overview of the entire car-11

4.7 Cigar 

lighter 

 

12V, 

piece 

4.8 

Horn 

Treble and bass 

4.9 

Safety airbag   

Electric main and auxiliary airbag 

 

Checking and commissioning of the auxiliary components of car body:

1. Stop the car stably, check the doors, engine cover, fuel filling port cover, meter and tools box cover, front and rear ash

tray cover,  floor center console sundries box cover, CD disc conveyer (VCD disc conveyer), power socket cover, etc. they

shall be reliable and flexible during starting, opening and closing, without blocking and insufficient closing and

abnormal sound;

2. The major lamp high beam and city beam, the alternating light, taillight, turn light, brake light, front and rear mist

light, malfunction alarm light, indoor light, instrument panel light, ignition switch light, etc. shall operate normally,

without the failure of no lighting,constant lighting and error lighting , etc;

3.  Checking the performance of front head light

a. The high beam luminous intensity of each head light 

20000 cd/ piece

b. Beam center left and right deviation  (when the beam is irradiating on the screen of 10 m away):

Left light high beam:    left  17 cm  right  35 cm

Right light high beam:   left  35 cm  right  35 cm

Left light city beam:     left  17 cm  right  35 cm

Right light city beam:    left  17 cm  right  35 cm

c. Beam center height (when the beam is irradiating on the screen of 10 m away):

Head light city beam 0.7

0.9 H; head light high beam  0.9

1.0 H

H means the head light center height 920

20mm.

4. The adjustment of multi functional meter:

a. Drive the car onto the trench, insert the car speed transducer, drive the car to open places, press the ADJ switch for no less than

3 seconds, the orientation indicator begins to flash. Drive the car slowly for one circle within 2 minutes, the orientation

indicator will stop flashing, it shall points to the practical normal direction.

 Note: E

east, W

west, S

south, N

north.

b. The adjustment of time:

Press the “MODE” switch for over 2 seconds, the time can be adjusted, press the MODE switch to adjust the minute, then

press the MODE again to adjust the hour, adjust the time through pressing the “

”and “

” key. After the time is adjusted,

press the ”MODE” switch for over 2 seconds to quit the time adjustment mode.

c. Check to see whether the absolute altitude meter and the car speed response display are working normally.

d. Drive the car onto the trench again, pull off the car speed transducer plug.

5. The adjustment of rain wiper nozzle cleaning mixture ejection height:

a. Put the ignition switch to the ”ON” position, open the rain wiper nozzle switch, the position of front cleaning mixture nozzle

shall be evenly distributed along the middle height of the front windshield glass from left to right.

b. The position of the rear cleaning mixture nozzle is deviated to right of the center of rear windshield glass for about 20mm-

120mm, and the height is within the scope of 50mm at the center of the glass. If the deviation is large, the nozzle needs to be

adjusted.

Air-conditioning system 

The structure and parameter of the air-conditioning system is shown in table 8. 

Table 8    The structure and parameter of the air-conditioning system 

 

Serial No.

 

Item

 

Structure and Parameter

 

1

 

Structure and 

shape

 

Front and rear heating and cooling air conditioner, vapor compression type 

cooling, hot-water heating

 

2

 

Performance and 

parameters

 

Refrigerating capacity 3.5kW, heat exchange capacity 3.5kW, fan capacity 

350m

3

/h

 

3

 

Operation

 

Control board button type operation, temperature auto control, air door micro 

motor drive, the temperature in the car can be controlled automatically, the 

fanning position mode, heating/cooling mode, air intern/external cycling mode 

and wind speed and temperature can be selected and adjusted

 

4

 

Refrigerant

 

R134a

 

5

 

Compressor

 

SD7V16 variable capacity compressor, with a maximum capacity of 160ml

 

6

 

Condenser

 

Parallel stream mode structure, flat pipe thickness of 26mm

 

7

 

Evaporator

 

Two boxes structure, cascading evaporator, F expansion valve, centrifugal 

blower 

 

8

 

Drying fluid 

collector

 

External diameter  φ60.5mm

 

9

 

Refrigerating 

pipe   and 

warm water pipe

 

Refrigerating pipe: complex structure of rubber refrigeration soft tube and 

aluminum tube. The warm water pipe: rubber molding pipe

 

10 Transducer 

Outdoor temperature sensor, indoor temperature sensor, evaporator temperature 

sensor    

11 

pressure switch 

Three-state pressure switch   

 

Chapter 2

Fuel supply system and exhaust system

Fuel supply system :

Disassembly of the fuel tank ........................................................................3

Installation and disassembly of the Fuel pump ..............................................4

Disassembly of the components of fuel supply system...................................4

Disassembly and adjustment of the accelerator pedal  operating system ........5

Exhaust  system :

Disassembly of the blast pipe assembly.........................................................8

Installation of the blast pipe assembly............................................................9

 

 

 

 

 

Content   ..  1  2  3  4  ..