3.5.7.5 Gears switch replacement 

Dismantle procedure 

1.  Disconnect the battery negative cable. Refer to 

2.12.6.1 Battery disconnection. 

2.  Disconnect wire harness of gear switch. 

 

SL03-0021c

3.  Disconnect connection of shift flexible shaft and 

gears switch. 

4.  Dismantle gear switch fixing nut. 

5.  Dismantle the gear switch. 

 

SL03-0022c

Installation procedure:: 

1.  Install gear switch. 

2.  Install operating rod of gear switch, and tighten 

fixing nut. 

3.  Connect to shift flexible shaft, and tighten fixing 

nut . 

4.  Connect wire harness connector of gear switch. 

5.  Connect battery negative cable. 

 

SL03-0023c

1395

 
 

3.5.7.6 Automatictransmission assembly replacement 

Dismantle procedure 

1.  Disconnect the battery negative cable. Refer to 

2.12.6.1 Battery disconnection. 

2.  Dismantle battery base plate. Refer to 2.12.6.2 

Battery replacement. 

3.  Dismantle the air filter base. 

4.  Disconnect wire harness connector between 

electromagnetic valve and gear switch; 

5.  Disconnect the crankshaft position sensor harness 

connector. 

6.  Dismantle the fixing bolt for the negative earth 

on the transmission and disconnect the harness 
connector of the negative earth. 

SL03-0024c

7.  Disconnect connection of shift flexible shaft and 

gears switch. 

8.  Dismantle the shift lever    bracket; 

9.  Dismantle the shift lever retaining pin. 

 

SL03-0022c

10.  Dismantle oil drain bolt of transmission. After 

transmission oil is totally drained out, install it. 
Refer to 3.5.7.3 Replacement procedure of 
automatic transmission oil. 

 

SL03-0018c

 

1396

 
 

 

11.  Dismantle oil inlet pipe of transmission , 

Notes: 

●   For just stopping vehicle, oil temperature in 

transmission is high, it is necessary to prevent 
injury by hot oil flowed from transmission.   

●    Before dismantling cooling oil pipe joint, clean 

neighboring dust, to ensure no dust enters into 
oil pipe and transmission. 

●    After dismantling of oil inlet and outlet pipe of 

transmission, the port of pipe and joint must be 
covered with protective cap;   

SL03-0025c

12.  Dismantle the starter cable and the fixing bolts. 

13.  Dismantle connecting bolt of left suspension and 

transmission 

14. Dismantle the transmission upper connecting 

bolts; 
 

 

NL03-2008c

15.  Use special tool to fix the engine. 

 

NL03-1002e

 

1397

 
 

 

16.  Dismantle fixing bolt B for rear suspension and 

auxiliary frame and through bolt A of rear 
suspension. 

 

B

A

NL03-2007c

17.  Dismantle the two front wheels; 

18  Lifting vehicle  

Warning: Refer to Warning for lifting vehicle    in 
Warnings and Precautions. 

19.  Dismantle the steering cross pin bolt 

20.  Dismantle fixing bolt of lower protective plate 

and left and right bracket of horizontal beam, and 
take out bracket. 

 

FE03-0171b

21.  Respectively dismantle fixing bolt of reinforced 

plate of front auxiliary frame on both sides. 

 

NL12-0081b

 

1398