Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual - part 497

 

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Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual - part 497

 

 

VALVE STEM TO GUIDE CLEARANCE

DESCRIPTION

SPECIFICATION

Metric

Standard

Intake

0.048 - 0.066

mm

0.0018 - 0.0025

in.

Max. Allowable

0.076 mm

0.003 in.

Service Limit

0.25 mm

0.010 in.

Exhaust

0.0736 - 0.094

mm

0.0029 - 0.0037

in.

Max. Allowable

0.101 mm

0.004 in.

Service Limit

0.25 mm

0.010 in.

VALVE SPRINGS

DESCRIPTION

SPECIFICATION

Metric

Standard

Free Length
(Approx.)

49.34 mm

1.943 in.

Nominal Force
(Valve Closed)

311 N @ 38.0

mm

70 lbs. @ 1.496

in.

Nominal Force
(Valve Open)

596 N ± 30.7

N@ 29.25 mm

134 lbs. @

1.152 in.

Installed Height

38.00 mm

1.496 in.

Number of Coils

7.8

Wire Diameter

3.61 mm

0.142 in

OIL PUMP

DESCRIPTION

SPECIFICATION

Metric

Standard

Clearance Over
Rotors (Max.)

0.10 mm

0.004 in.

Cover
Out-of-Flat
(Max.)

0.025 mm

0.001 in.

Inner Rotor
Thickness (Min.)

10.699 mm

0.421 in.

Outer Rotor
Thickness (Min.)

10.699 mm

0.421 in.

Outer Rotor
Clearance
(Max.)

0.039 mm

0.015 in.

Outer Rotor
Diameter (Min.)

85.924 mm

3.383 in.

DESCRIPTION

SPECIFICATION

Metric

Standard

Tip Clearance
Between Rotors
(Max.)

0.20 mm

0.008 in.

OIL PRESSURE

DESCRIPTION

SPECIFICATION

Metric

Standard

At Curb Idle
Speed*

25 kPa

4 psi

At 3000 rpm

170 - 550 kPa

25 - 80 psi

CAUTION:
*If pressure is ZERO at curb idle, DO NOT run engine
at 3000 rpm.

TORQUE

DESCRIPTION

N·m

Ft.

Lbs.

In.

Lbs.

Balance Shaft Carrier to
Block-Bolts

54

40

-

Balance Shaft Gear
Cover-Double Ended
Fastener

12

-

105

Balance Shaft Sprocket-
Bolt

28

-

250

Balance Shaft Chain
Tensioner-Bolts

12

-

105

Balance Shaft Carrier
Cover-Bolts

12

-

105

Camshaft Sprocket-Bolt

115

85

-

Check Valve to Exhaust
Manifold

12

-

105

Connecting Rod
Cap-Bolts

27 +

1

4

turn

20

+

1

4

turn

-

Crankshaft Main Bearing
Cap/Bedplate

-M8 Bolts

28

250

-M11 Bolts

75

55

-

Crankshaft Damper

136

100

-

Cylinder Head-Bolts

(Refer to 9 - ENGINE/

CYLINDER HEAD -

INSTALLATION)

Cylinder Head Cover-
Bolts

12

-

105

JR

ENGINE 2.4L DOHC

9 - 91

ENGINE 2.4L DOHC (Continued)

DESCRIPTION

N·m

Ft.

Lbs.

In.

Lbs.

Flex Plate to Crankshaft

95

70

-

Engine Mount Bracket
Right-Bolts

61

45

-

Engine Mounting-Bolts

(Refer to 9 ENGINE/

ENGINE MOUNTING)

Exhaust Manifold to
Cylinder Head-Bolts

23

-

200

Exhaust Manifold Heat
Shield-Bolts

12

-

105

Intake Manifold -Bolts

28

-

250

Oil Filter

11

8

-

Oil Pan-Bolts

12

-

105

Oil Pan Drain-Plug

28

20

-

Oil Pump to Block-Bolts

28

-

250

Oil Pump Cover
Plate-Bolts

12

-

105

Oil Pump Pick-up
Tube-Bolt

23

-

200

Oil Pump Relief
Valve-Cap

41

30

-

Spark Plugs

18

13

-

Structural Collar

(Refer to 9 - ENGINE/

ENGINE BLOCK/

STRUCTURAL COLLAR

- INSTALLATION)

Timing Belt Covers

- Front Covers to Rear

Cover-Screws

6

-

50

- Rear Cover-M6 Bolts

12

-

105

-M8 Bolts

28

-

250

Timing Belt Idler Pulley

61

45

-

Timing Belt Tensioner
Lock Bolt

25

-

220

Timing Belt Tensioner
Assembly-Bolts

61

45

-

SPECIAL TOOLS

2.4L ENGINE

Puller 1026

Crankshaft Damper Removal Insert 6827A

Dolly 6135

Cradle 6710A

9 - 92

ENGINE 2.4L DOHC

JR

ENGINE 2.4L DOHC (Continued)

Post Kit Engine Cradle 6848

Camshaft Sprocket Holder 6847

Camshaft Seal Remover C-4679A

Camshaft Seal Installer MD-998306

Crankshaft Damper/Sprocket Installer 6792

Valve Spring Compressor 8215-A

Adaptor 8436

Valve Spring Compressor MD998772A

Valve Spring Compressor Adapter 6779

JR

ENGINE 2.4L DOHC

9 - 93

ENGINE 2.4L DOHC (Continued)

Valve Spring Tester C-647

Indicator, Cylinder Bore C-119

Connecting Rod Guides 8189

Crankshaft Sprocket Remover 6793

Crankshaft Sprocket Remover Insert C-4685-C2

Front Crankshaft Oil Seal Remover 6771

Oil Pressure Gauge C-3292

Adapter 8406

Rear Crankshaft Oil Seal Installer 6926

Driver Handle C-4171

9 - 94

ENGINE 2.4L DOHC

JR

ENGINE 2.4L DOHC (Continued)

 

 

 

 

 

 

 

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