Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual - part 478

Fig. 6 Positioning Engine Cradle Support Post Mounts

1 - SPECIAL TOOLS POST 6848
2 - SPECIAL TOOLS POST 6848 WITH ADAPTERS 6909

3 - SPECIAL TOOL 6135 DOLLY
4 - SPECIAL TOOL 6710 CRADLE

JR

ENGINE 2.0L DOHC

9 - 15

ENGINE 2.0L DOHC (Continued)

(13) Connect coolant recovery container overflow

hose.

(14) Connect throttle and speed control cables.
(15) Connect ground cable to left side transaxle

mount bracket.

(16) Connect positive cable to battery and PDC.
(17) Raise vehicle on hoist.
(18) Automatic Transmission equipped vehicles:
• Install torque converter bolts.
(19) Install transmission dust shield.
(20) Install structural collar and torque reaction

bracket (Refer to 9 - ENGINE/ENGINE BLOCK/
STRUCTURAL COVER - INSTALLATION).

(21) Install rear mount bracket to transmission.
(22) Install front and rear engine mount through

bolts. Torque fasteners to 61 N·m (45 ft. lbs.).

(23) Connect exhaust pipe to exhaust manifold.

Torque fasteners to 28 N·m (250 in. lbs.).

(24) Connect A/C compressor electrical connectors.
(25) Connect heater return hose to pipe connection

at right front frame rail area.

(26) Install power steering pump to bracket.
(27) Install accessory drive belts (Refer to 7 -

COOLING/ACCESSORY

DRIVE/DRIVE

BELTS

-

INSTALLATION).

(28) Install both axle shafts (Refer to 3 - DIFFER-

ENTIAL & DRIVELINE/HALF SHAFT - INSTALLA-
TION).

(29) Install new oil filter.
(30) Install left and right splash shields.
(31) Install both front wheels.
(32) Lower vehicle.
(33) Connect engine electrical harness to PCM and

bulkhead connectors.

(34) Install cooling module assembly (radiator, fan

module, and condenser). Connect A/C lines to con-
denser.

(35) Manual Transmission equipped vehicles:
• Connect clutch cable.

• Connect transmission shift cables.

• Connect back up lamp switch connector.

• Connect speed sensor connector.
(36) Automatic Transmission equipped vehicles:
• Connect transmission shift cable.

• Connect transmission electrical connectors (C104

& C105) (Refer to 8 - ELECTRICAL/CONNECTOR/
GROUND LOCATIONS - DESCRIPTION).

• Connect transmission oil cooler lines using ser-

vice splice kit. Refer to instructions provided with
kit.

(37) Connect upper and lower radiator hoses.
(38) Install upper radiator crossmember.

(39) Install throttle body air inlet hose and air

cleaner housing assembly.

(40) Fill engine crankcase with proper oil to cor-

rect level.

(41) Evacuate and recharge A/C system (Refer to

24 - HEATING & AIR CONDITIONING - STAN-
DARD PROCEDURE).

(42) Fill cooling system (Refer to 7 - COOLING/

ENGINE - STANDARD PROCEDURE).

(43) Connect negative battery cable.
(44) Start engine and run until normal operating

temperature is reached.

SPECIFICATIONS

2.0L DOHC ENGINE

GENERAL SPECIFICATIONS

DESCRIPTION

SPECIFICATION

Type

In-Line OHV, DOHC

Number of
Cylinders

4

Compression
Ratio

9.4:1

Firing Order

1-3-4-2

Max. Variation
Between
Cylinders

25%

Metric

Standard

Displacement

2.0 Liters

122 cu. in.

Bore

87.5 mm

3.445 in.

Stroke

83.0 mm

3.268 in.

Compression
Pressure

1172-1551 kPa

170-225 psi

CYLINDER BLOCK

DESCRIPTION

SPECIFICATION

Metric

Standard

Cylinder Bore
Diameter

87.4924-

87.5076 mm

3.4446-3.4452

in.

Out-of-Round
(Max.)

0.051 mm

0.002 in.

Taper (Max.)

0.051 mm

0.002 in.

9 - 16

ENGINE 2.0L DOHC

JR

ENGINE 2.0L DOHC (Continued)

PISTONS

DESCRIPTION

SPECIFICATION

Metric

Standard

Piston Diameter

87.463-87.481

mm

3.4434-3.4441

in.

Clearance @
17.5 mm (11/16
in.) from bottom
of skirt

0.018-0.050

mm

0.0007-0.0020

in.

Weight

340-350 grams

11.99-12.34 oz.

Land Clearance
(Diametrical)

0.740-0.803

mm

0.029-0.031 in.

Piston Length

64.8 mm

2.551 in.

Piston Ring
Groove Depth
No. 1

3.983-4.132

mm

0.157-0.163 in.

Piston Ring
Groove Depth
No. 2

4.456-4.605

mm

0.175-0.181 in.

Piston Ring
Groove Depth
No. 3

3.841-4.075

mm

0.151-0.160 in.

PISTON PINS

DESCRIPTION

SPECIFICATION

Metric

Standard

Clearance in
Piston

0.008-0.020

mm

0.0003-0.0008

in.

Clearance in
Connecting Rod

Interference

Diameter

20.998-21.003

mm

0.8267-0.8269

in.

End Play

None

Length

74.75-75.25

mm

2.943-2.963 in.

PISTON RINGS

DESCRIPTION

SPECIFICATION

Metric

Standard

Ring Gap-Top
Compression
Ring

0.23-0.52 mm

0.009-0.020 in.

Wear Limit

0.8 mm

0.031 in.

Ring Gap-2nd
Compression
Ring

0.49-0.78 mm

0.019-0.031 in.

Wear Limit

0.8 mm

0.031 in.

Ring Gap-Oil
Control Steel
Rails

0.23-0.66 mm

0.009-0.026 in.

Wear Limit

1.0 mm

0.039 in.

Ring Side
Clearance-
Compression
Rings

0.025-0.065

mm

0.0010-0.0026

in.

Wear Limit

0.10 mm

0.004 in.

Ring Side
Clearance-Oil
Ring Pack

0.004-0.178

mm

0.0002-0.0070

in.

Ring Width-
Compression
Rings

1.47-1.50 mm

0.057-0.059 in.

Ring Width-Oil
Ring Pack

2.854-3.008

mm

0.1124-0.1184

in.

CONNECTING ROD

DESCRIPTION

SPECIFICATION

Metric

Standard

Bearing
Clearance

0.026-0.059

mm

0.001-0.0023 in.

Wear Limit

0.075 mm

0.003 in.

Bore Diameter-
Piston Pin

20.96-20.98

mm

0.8252-0.8260

in.

Bore Diameter-
Crankshaft End

50.991-51.005

mm

2.0075-2.0081

in.

Side Clearance

0.13-0.38 mm

0.005-0.015 in.

Wear Limit

0.40 mm

0.016 in.

Weight-Total
(Less Bearing)

548.8 grams

19.36 oz.

JR

ENGINE 2.0L DOHC

9 - 17

ENGINE 2.0L DOHC (Continued)

CRANKSHAFT

DESCRIPTION

SPECIFICATION

Metric

Standard

Connecting Rod
Journal
Diameter

47.9924-

48.0076 mm

1.8894-1.8900

in.

Main Bearing
Journal
Diameter

51.9924-

52.0076 mm

2.0469-2.0475

in.

Journal
Out-of-Round
(Max.)

0.0035 mm

0.0001 in.

Journal Taper
(Max.)

0.0038 mm

0.0001 in.

End Play

0.09-0.27 mm

0.0035-0.0106

in.

Wear Limit

0.37 mm

0.015 in.

Main Bearing
Diametrical
Clearance

0.022-0.062

mm

0.0008-0.0024

in.

HYDRAULIC LASH ADJUSTER

DESCRIPTION

SPECIFICATION

Metric

Standard

Body Diameter

15.901-15.913

mm

0.626-0.6264 in.

Plunger Travel
Minimum (Dry)

3.0 mm

0.118 in.

CYLINDER HEAD CAMSHAFT BEARING BORE

DIAMETER

DESCRIPTION

SPECIFICATION

Metric

Standard

Journals No.1-6

26.020-26.041

mm

1.024-1.025 in.

CAMSHAFT

DESCRIPTION

SPECIFICATION

Metric

Standard

Journal
Diameter No.
1-6

25.976-25.995

mm

1.022-1.023 in.

Bearing
Clearance -
Diametrical

0.025-0.065

mm

0.0009-0.0025

in.

End Play

0.05-0.15 mm

0.002-0.006 in.

Lift (Zero Lash)

Intake

8.65 mm

0.340 in.

Exhaust

7.95 mm

0.312 in.

Intake Valve
Timing*

Closes (ABDC)

36.6°

Opens (BTDC)

3.8°

Duration

212.8°

Exhaust Valve
Timing*

Closes (BTDC)

1°

Opens (BBDC)

41.8°

Duration

220.8°

Valve Overlap

0°

*All readings in crankshaft degrees, at 0.5 mm (0.019

in.) of valve lift.

CYLINDER HEAD

DESCRIPTION

SPECIFICATION

Metric

Standard

Material

Cast Aluminum

Gasket
Thickness
(Compressed)

0.71 mm

0.028 in.

9 - 18

ENGINE 2.0L DOHC

JR

ENGINE 2.0L DOHC (Continued)