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(9) Remove radiator upper hose. WARNING: INTAKE MANIFOLD GASKET IS MADE (12) Remove intake manifold seal retainers screws (Fig. 125). Remove intake manifold gasket. (13) Inspect and clean manifold. (Refer to 9 - ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSPECTION) (Refer to 9 - ENGINE/MANIFOLDS/ CLEANING (1) Discard gasket(s). INSPECTION Check for: • Clogged water passages in end cross-overs (if equipped). • Check for cylinder head mounting surface distor- tion using a straightedge and thickness gauge. (Refer INSTALLATION - LOWER INTAKE MANIFOLD (1) Place a bead (approximately 1/4 in. diameter) of Mopar t Engine RTV GEN II onto each of the four manifold to cylinder head gasket corners (Fig. 126). (2) Carefully install the new intake manifold gas- ket (Fig. 125). Tighten end seal retainer screws to 12 (3) Install lower intake manifold (Fig. 125). Install the bolts and torque to 1 N·m (10 in. lbs.). Then (4) Install the fuel injectors and rail assembly. (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/ (5) Connect fuel injector electrical harness. (Fig. 124). (7) Connect the heater supply (Fig. 124) and radi- ator upper hoses to manifold. Fig. 123 FUEL RAIL AND IGNITION COIL & BRACKET 1 - FUEL RAIL Fig. 124 ECT SENSOR & HEATER SUPPLY 1 - ENGINE COOLANT TEMPERATURE SENSOR RS ENGINE 3.3/3.8L 9 - 153 INTAKE MANIFOLD - LOWER (Continued) |