Audi TT (2007 year). Manual - part 10

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 
 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 
     with respect to the correctness of information in this document. Copyright by AUDI AG.

– Secure engine to engine and gearbox support -VAS 6095- us‐

ing engine and gearbox support -VW 540- .

3. Securing engine to engine and gearbox support    

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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 
 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 
     with respect to the correctness of information in this document. Copyright by AUDI AG.

4

Installing engine

Tightening torques

Note

♦

Tightening torques apply only to lightly greased, oiled,

phosphated or black-finished nuts and bolts.

♦

Additional lubricants such as engine or gearbox oil may be

used, but do not use lubricants containing graphite.

♦

Do not use degreased parts.

♦

Tolerance for tightening torques ± 15 %.

Tightening torques 

⇒ page 37

Further tightening torques

Component

Nm

Bolts/nuts

M6

10

 

M7

15

 

M8

20

 

M10

40

 

M12

65

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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 
 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 
     with respect to the correctness of information in this document. Copyright by AUDI AG.

Securing manual gearbox to engine

Item

Bolt 

1

Nm

1 

2)

M12x55

80

2 

2)

M12x165

80

3

M10x105

40

4

M10x50

40

5 

3)

M12x65

80

A

Dowel sleeves for centralising

•

1)

 Renew bolts.

•

2)

 Bolt with M8 threaded pin

•

3)

 Screwed into gearbox from engine side

Installation is carried out in the reverse order; note the following:
• Engine/gearbox assembly attached to engine bracket -

T10012- .

Note

♦

Renew the bolts tightened with specified tightening angle.

♦

Renew self-locking nuts and bolts as well as seals, gaskets

and O-rings.

♦

Hose connections and air pipes and hoses must be free of oil

and grease before assembly.

♦

Secure all hose connections with the correct type of hose clips

(same as original equipment) ⇒  Electronic parts catalogue .

♦

To secure the air hoses at their connections, spray rust re‐

mover onto the worm thread of the used hose clips before

installing.

♦

Fit all cable ties in the original positions when installing.

– If not already fitted, install dowel sleeves for centring engine

and gearbox in cylinder block.

– Ensure that intermediate plate is engaged on sealing flange

and pushed onto dowel sleeves -arrows-.

– Remove needle bearing in crankshaft if fitted 

⇒ page 72

 .

clutch plate splines ⇒  Electronic parts catalogue .

– Make sure that clutch plate is properly centred.
– Secure gearbox to engine.
– Guide engine/gearbox assembly into body.

4. Installing engine    

33

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 
 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 
     with respect to the correctness of information in this document. Copyright by AUDI AG.

– Initially hand-tighten bolts -arrows- for assembly mounting

(engine end) as far as stop.

.

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