Audi TT (2007 year). Manual - part 7

 

  Главная      Audi     Audi TT (2007 year) (4-cylinder TDI engine (2.0 ltr. 4-valve common rail), mechanics Engine ID CBB) - Workshop Manual

 

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Audi TT (2007 year). Manual - part 7

 

 

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 
 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 
     with respect to the correctness of information in this document. Copyright by AUDI AG.

– Release wiring protector -1- for engine wiring harness

-arrow- and lift off.

– Move clear and unplug electrical connector -1-.
– Open wiring duct bracket -arrows-, use removal lever -80 -

200- to unclip wiring and press wiring to side.

– Unclip wiring duct.

– Unclip electrical connector -1- from bracket and unplug.
– Open wiring duct bracket located underneath.
– Unclip wiring harness for engine control unit from wiring duct.
– Place engine wiring harness with engine control unit on top of

engine.

– Secure engine control unit to prevent it falling.
– Unclip electrical connector -2- from bracket and unplug.

– Slide the two clips in the direction of the -arrows- and remove

cover from electronics box in engine compartment.

1. Removing engine    

19

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 
 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 
     with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove nut -arrow-, detach terminal 30 wire from electronics

box in engine compartment and move it clear.

– Unplug electrical connector -1-.

Note

Disregard -arrows-.

– Unplug electrical connector -7- (push retainer to the rear and

press down release catch).

– Push back protective sleeve -6-.
– Remove nut -1- and detach B+ wire -item 2- from starter sol‐

enoid switch.

– Remove nut -5- and detach earth wire -4-.
– Remove top starter bolt -3-.

– Detach securing clip -3- for gear selector cable from gearbox

selector lever -1- and pull cable off pin -arrow-.

Metal selector relay lever:
– Detach securing clip -4- for gate selector cable from selector

relay lever -2- and pull cable off pin -arrow-.

20

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 
 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 
     with respect to the correctness of information in this document. Copyright by AUDI AG.

Plastic selector relay lever:
• To prevent damage to gate selector cable, cable end-piece

must be detached from gate selector cable before removing.

– Pull locking device forwards onto stop -arrow 1- and lock by

turning anti-clockwise -arrow 2-.

– Press selector relay lever towards front -arrow 3-.

All vehicles (continued):
– Remove cable support bracket -arrows- from gearbox and

place to one side (selector cables remain fitted).

– If a plastic pipe is installed between clutch master cylinder and

slave cylinder, clamp off supply hose to clutch master cylinder

using hose clamp -3094- .

Note

Make sure brake fluid does not come into contact with starter

or gearbox when performing the following operations. If it

does, clean affected area thoroughly.

Seal off open pipes/lines and connections with clean plugs

from engine bung set -VAS 6122- to prevent dirt from entering.

– If a pipe/hose assembly is installed between clutch master

cylinder and slave cylinder, clamp off hose -A- using hose

clamp for hoses up to 25 mm -3094- .

Note

Disregard -arrow-.

1. Removing engine    

21

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 
 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 
     with respect to the correctness of information in this document. Copyright by AUDI AG.

– Pull out clip -arrow- as far as stop.
– Pull plastic pipe or pipe/hose assembly -A- out of clutch slave

cylinder and seal end of pipe.

Note

Disregard -item B-.

Caution

Risk of contamination by escaping brake fluid.

♦ Do not operate clutch pedal after detaching pipe from

bleeder screw on clutch slave cylinder.

– Unplug electrical connector -2- for reversing light switch -F4- .
– Remove nut -1- and press bracket to side.
– Remove bottom starter bolt and detach starter.

– Loosen bolts -arrows- for assembly mounting (engine end)

approx. 2 turns.

– Loosen bolts -arrows- for assembly mounting (gearbox end)

approx. 2 turns.

22

 

 

 

 

 

 

 

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