Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 636

 

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Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 636

 

 

– Disconnect the sensor connector -1- from the transmission

connector.

– Remove the bolt from the 8-pin transmission connector.
– Remove the transmission connector with the wiring harness

outward from the transmission housing.

Install in reverse order of removal. Note the following:
– Coat the O-ring with ATF.
– Push the transmission connector with a new O-ring all the way

into the transmission.

– Tighten the bolt for the 8-pin transmission connector. For the

correct tightening specification. Refer to 

⇒ page 89

 .

– Install the valve body. Refer to 

⇒ page 95

 .

– Install the ATF strainer. Refer to

⇒ “1.2 ATF Strainer, Removing and Installing”, page 86

 .

– Install the ATF pan. Refer to

⇒ “1.1 Oil Pan, Removing and Installing”, page 84

 .

– Fill the ATF and check the level. Refer to

⇒ “7 Automatic Transmission Fluid”, page 73

 .

2.5

Transmission Input Speed Sensor -

G182- , Removing and Installing

– Remove the valve body. Refer to

⇒ “2.2 Valve Body, Removing and Installing”, page 90

 .

– Remove the bolt -1- from the Transmission Input Speed Sen‐

sor - G182- .

– Remove the Transmission Input Speed Sensor - G182- from

the transmission housing.

Install in reverse order of removal. Note the following:
– Push the Transmission Input Speed Sensor - G182- all the

way into the transmission housing.

– Install the bolt -1- for the Transmission Input Speed Sensor -

G182- . For the correct tightening specification. Refer to

⇒ page 89

 .

– Install the valve body. Refer to 

⇒ page 95

 .

Tightening Specifications
♦ Refer to 

⇒ “2.1 Overview - Valve Body”, page 87

2.6

Transmission Output Speed Sensor -

G195- , Removing and Installing

– Remove the valve body. Refer to

⇒ “2.2 Valve Body, Removing and Installing”, page 90

 .

– Remove the bolt -2- from the Transmission Output Speed

Sensor - G195- .

– Remove the Transmission Output Speed Sensor - G195- from

the transmission housing.

Install in reverse order of removal. Note the following:
– Push the Transmission Output Speed Sensor - G195- all the

way into the transmission housing.

– Install the bolt -2- for the Transmission Output Speed Sensor

- G195- . Tightening specification. Refer to 

⇒ page 89

 .

– Install the valve body. Refer to 

⇒ page 95

 .

Tightening Specifications
♦ Refer to 

⇒ “2.1 Overview - Valve Body”, page 87

3

Special Tools

Special tools and workshop equipment required
♦ Used Oil Collection and Extraction Unit - SMN372500-

♦ Torque Wrench 1783 - 2-10Nm - VAG1783-

♦ Not Illustrated:
♦ Used Oil Collection and Extraction Unit - SMN372500- or Drip

Tray - VAS6208-

39 – Final Drive, Differential

1

Seals

⇒ “1.1 Component Location Overview - Seals”, page 104
⇒ “1.2 Left Seal, Replacing”, page 104
⇒ “1.3 Right Seal, Replacing”, page 106

1.1

Component Location Overview - Seals

1 - Torque Converter Seal

❑ Replacing. Refer to

⇒ “1.5 Torque Converter

Seal, Removing and In‐

stalling”, page 15

 .

2 - Right Seal

❑ For the right flange shaft
❑ Replacing. Refer to

⇒ “1.3 Right Seal, Re‐

placing”, page 106

 .

3 - Gearshift Shaft Seal

❑ Replacing. Refer to

⇒ “2.11 Selector Shaft

Seal, Replacing”,

page 41

 .

4 - Left Seal

❑ For the left flange shaft
❑ Replacing. Refer to

⇒ “1.2 Left Seal, Replac‐

ing”, page 104

 .

1.2

Left Seal, Replacing

Special tools and workshop equipment required
♦ Shop Crane - Drip Tray - VAS6208-
♦ Puller - Unit Injector - T10055-
♦ Seal Installer - Flange Shaft Oil Seal LH - T10176-

 

 

 

 

 

 

 

Content   ..  634  635  636  637   ..