Volkswagen Golf / Golf GTI / Jetta. Manual - part 706

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Minimum curing time 

 

64-1, 

Minimum curing time

  

 

5. Gap dimension - b - = 6.5 mm 

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Check gap dimension using 
Adjustment gauge 3371  

 

6. Window adjuster 

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443,845,631 A  

 

7. Gap dimension - c - = 3 mm  

 

Undamaged rear window, removing

 

- Disconnect connectors for heated rear window and press 
connector tabs onto window. 

- Remove parcel shelf 

 
 

. 

 

Repair Manual, Body Interior, Repair Group 70, Pillar 

and side trim; removing and installing parcel shelf

 

- Removing upper C-pillar trim 

 
 

. 

 

Repair Manual, Body Interior, Repair Group 70, Pillar 

and side trim; removing and installing upper C -pillar trim 
(Jetta)

 

- Loosen sealing lip from window flange using plastic 
wedge and spray in Cleaning solution D 009 401 04 (as a 
substitute for lubricant). 

- Insert cutting cord into window flange using small tube. 

Note: 

Press in cutting cord far enough to prevent damage to 
lip/spacer.  
 

Flush-bonded windows

13/2/2005

  

  

- Push cutting cord through adhesive sealant into vehicle 
interior using awl (from V.A.G1474A ). 

- Pull through outer cord end inward and counterhold using 
Pulling grip V.A.G1351/1 . 

- Secure inner cord end to spooling tool. 

- Position Spooling tool V.A.G1654 . 

- Insert protective foil - 1 - ( V.A.G 1474/14 ) between rear 
window and headliner. 

- Move spooling tool according to position required and cut 
windshield free. 

- While cutting free, press cutting cord against window 
using plastic wedge in order to have clearance from 
window flange. 

Flush-bonded windows

13/2/2005

  

  

  

- In place of Spooling tool V.A.G1654 , spooling tool 
V.A.G1654A can also be used. 

- As shown in illustration, one suction cup can be removed 
from spooling tool. By doing this, roller of spooling tool can 
be placed closer to window flange. 

Damaged rear window, removing

 

- Protect body and interior from glass splinters. 

- Remove glass pieces up to adhesive material. 

- Remove connectors for glass defroster and antenna.  

- Bond flange - 2 - all around with fabric reinforced 

Flush-bonded windows

13/2/2005

  

adhesive tape. 

- Remove adhesive material (with glass residue) from 
window opening using electric cutter and  Knife 
V.A.G1561/10 (with stopper roll). 

Warning!  

 

Always wear protective goggles and leather gloves.

Rear window, installing 

Preparing undamaged window for glazing 

 

64-1, 

Preparing undamaged window for glazing

 . 

Preparing new window for glazing 

 

64-1, Preparing new 

window for glazing

 . 

Preparing window flange for glazing 

 

64-1, Preparing 

window flange for glazing

 . 

Installation notes 

 

64-1, Installation notes

 . 

Minimum curing time 

 

64-1, Minimum curing time

 . 

Preparing undamaged window for glazing

 

Note: 

When re-using an undamaged window, cut back remaining 
adhesive sealant to 1 - 2 mm shortly before re-adhering, do 
not damage primer and ceramic coating.   
 
Residual material acts as a base for new adhesive sealing 
material.  
 

Warning!  

 

Do not prime or use a cleaning solution on adhesive 
surface. Keep adhesive surface free of dirt and grease.

Flush-bonded windows

13/2/2005