Volkswagen Golf / Golf GTI / Jetta. Manual - part 690

  

  

- a - = 0 - 1 mm lower than roof 

- arrow - = direction of travel 

 

Panel adjustment at rear:

- b - = 0 - 1 mm higher than roof 

- arrow - = direction of travel 

- Tighten glass panel bolts (4.5 Nm). 

 

Always adjust left and right-hand glass panel sides 
symmetrically.

- Tilt sunroof open. 

 

Vehicles up to calender week 35 2002 (CW 35/02)

Sunroof with glass panel (Meritor)

13/2/2005

  

  

- Hook upper trim - 1 - at rear and clip on in center and at 
front. 

- Hook in lower trim - 2 - at rear and clip in at front. 

 

Vehicles from calender week 36 2002 (CW 36/02) on

Note: 

In vehicles from calender week 36 2002 (CW 36/02) on, a 
trim piece is installed in place of a lower trim and an upper 
trim.  
 
Trim piece and trim must not be replaced against each 
other. Clearance for mechanical components is otherwise 
not guaranteed.  
 

- First hook in trim piece - 1 - at top, rear - 2 - . 

- Engage trim piece - 1 - with securing pins - - 4 - . 

- Engage trim piece - 1 - in lower part of slotted guide rail - 
3 - . 

Panel seal, adjusting 

Sunroof with glass panel (Meritor)

13/2/2005

  

  

  

- Using a strip of cardboard about 0.3 mm thick (e.g. 
business card), check if pretension between panel seal  - 2 - 
and body is even all around. Cardboard should slide 
through gap with firm resistance. 

- If pre-tension is insufficient, press seal reinforcement 
(inside rubber) open with a wedge  - 1 - or, if pre-tension is 
excessive, close seal reinforcement slightly. Glass panel - 
3 - must be removed before adjusting seal. 

Panel seal, replacing

 

- Removing glass panel for sunroof 

 

60-3, Glass panel for 

sunroof, removing

 . 

- Pull off seal - 1 - from glass panel. 

Sunroof with glass panel (Meritor)

13/2/2005

  

- Apply new seal on lower panel edge, begin in center and 
move from bottom to top of glass panel  - 2 - . 

Note: 

Coat edge of panel with soapy water to facilitate installation 
of seal.  
 
If seal is not correctly installed, seal surface is wavy.   
 
Panel seal must be shortened corresponding to panel 
circumference.  
 

Wind deflector, removing

 

- Open sunroof completely. 

- Insert special tool 3370 between roof edge and wind 
deflector bearing and release wind deflector bearing from 
side locking tab (left and right sides) by pulling on special 
tool 3370. 

- Using a screwdriver, pry out wind deflector from guide rail 
(left and right sides). 

- Remove wind deflector. 

Sliding headliner, removing

 

- Removing glass panel for sunroof 

 

60-3, Glass panel for 

sunroof, removing

 . 

- Slide sliding headliner toward rear. 

Sunroof with glass panel (Meritor)

13/2/2005