Volkswagen Golf / Golf GTI / Jetta. Manual - part 397

01-331

 

  

   Infinity    

  

   The resistance is infinite, open circuit.  

  

  

 = Ohm  

  

   Forget-malfunction counter  

  

   When a fault gets in the memory fault 

counter, after 50 vehicle starts, and this fault 
is not repeated again, the memory counter 
erases the fault.  

Definitions

Select a topic

  

Vehicle data sticker

  

45 - Anti-lock brake system

  

Anti-lock brake system (ABS) and anti-lock brake system with 
electronic differential lock (ABS/EDL) ITT Mark 20 IE

  

General

  

Distinguishing features of ABS ITT Mark 20 IE and the ABS/EDL ITT 
Mark 20 IE

  

Notes for repair work on ABS, ABS/EDL

  

Hydraulic unit, brake booster/master cylinder, overview

  

Hydraulic unit/ABS control module, removing and installing

  

ABS system components for front axle, removing and installing

  

ABS system components on rear axle, removing and installing

  

Anti-lock brake system (ABS) Mark 60

  

General information on this ABS, ABS/EDL

  

Distinguishing features of ABS Mark 60

  

Notes for repair work on ABS, ABS/EDL

  

VAS 5051 Vehicle Diagnostic, Testing and Information System, 
connecting and selecting functions

  

Electrical/electronic components and installing locations (ABS) 
Mark 60

  

Hydraulic unit, brake booster/brake master cylinder Mark 60, 
assembly overview

  

Control module and hydraulic unit Mark 60, removing and installing

  

DTCs displayed by (ABS) Mark 60 warning lights -K32-, -K47-, -
K118-, and -K155-

  

ABS system components for front and rear axles, removing and 
installing 

 

ABS system components on front axle, removing and installing

  

ABS system components for rear axle, (Front wheel drive) removing 
and installing

  

ABS system components for rear axle (all-wheel drive), removing 
and installing

  

ESP system components, removing and installing

  

Sender for rotation rate -G202- and sensor for transverse 
acceleration -G200-, removing and installing

  

Longitudinal acceleration sensor -G251-, removing and installing

  

Brake System

ESP sensor unit -G419-, vehicles from my 02.02, removing and 
installing

  

Steering angle sensor -G85-, removing and installing

  

46 - Brakes - Mechanical components

  

Front brakes

  

Front brakes, FS III brake caliper, assembly overview

  

Front brake pads, removing and installing

  

Front brakes, FN 3 brake caliper, servicing

  

Brake pads, removing and installing

  

Front brakes, 2FN brake caliper, servicing

  

Brake pads, removing and installing

  

Rear wheel brakes (disc brakes - front wheel drive), assembly 
overview

  

Rear brake pads, removing and installing 

 

Parking brake, adjusting

  

Rear wheel brakes/disc brakes (all-wheel drive), servicing

  

Brake pads, removing and installing

  

Parking brake, adjusting

  

Parking brake cables for disc brakes - front wheel drive, 
removing and installing

  

Parking brake cables for disc brakes - all wheel drive, removing 
and installing

  

Parking brake lever, assembly overview

  

Brake pedal - assembly overview

  

Brake pedal from brake booster, disconnecting and connecting

  

Brake pedal, removing and installing

  

Brake light switch, removing and installing/adjusting

  

47 - Brakes - Hydraulic components

  

Front brake calipers, servicing 

 

FS III front brake calipers, servicing 

 

Front brake caliper piston, removing and installing

  

FN 3 front brake calipers, servicing

  

Front caliper piston, removing and installing

  

Front brakes, 2FN brake caliper, Servicing 

 

Front caliper piston, removing and installing

  

Rear brake caliper, servicing

  

Rear brake caliper piston, removing and installing 

 

Pressure leak test

  

Brake pressure regulator, assembly overview

  

Brake pressure regulator, checking and adjusting

  

Specifications for load dependent brake pressure regulator 

 

Brake System

Brake system, bleeding

  

Bleeding brake system with brake filler and bleeder unit VAS 5234, 
vehicles with ABS Mark 20

  

Brake system, bleeding without pressure bleeder

  

Bleeding brake system with brake filler and bleeder unit VAS 5234, 
vehicles with ABS Mark 60

  

Bleeding brake system without brake filling and bleeding appliance

  

Brake booster/brake master cylinder for vehicles with 
ABS/EDL/ASR/ESP, servicing for vehicles up to my 10.00 

 

Vacuum pump for brake booster (vehicles with Diesel engines), 
removing and installing

  

Brake booster/brake master cylinder for vehicles with 
ABS/EDL/ASR/ESP Mark 60 from m.y. 10.00, assembly overview

  

Sender 1 for brake booster -G201- and Sensor -2- for brake 
pressure -G214-, removing and installing

  

Check function of brake assist in brake booster, vehicles from my 
02.02, 

 

Brake system vacuum pump -V192-, removing and installing 

 

Brake system vacuum pump -V192-, checking

  

Brake booster pressure sensor -G294-, removing and installing

  

Check function of check valve -A-.

  

Brake system vacuum pump -V192-, vehicles up to my 05.02, 
electrical check

  

Multi-pin connector with contact assignment

  

Test table (test steps 1 - 6)

  

Brake system vacuum pump -V192-, vehicles from my 06.02, 
electrical check

  

Multi-pin connector with contact assignment

  

Test table (test steps 1 - 4)

  

Brake master cylinder, removing and installing 

 

Brake booster, removing and installing

  

Definitions

  

Additional Information 

System Overviews  

Other Topics 

CAN-BUS Operation

  

ESP Operation

  

VAS 5234 Setup and Operation

  

Brake System