Volkswagen 01M Transmission. Manual - part 39

 

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Volkswagen 01M Transmission. Manual - part 39

 

 

15

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Figure 18

Copyright © 2010 ATSG

8-WAY AND 14-WAY PASS-THRU CASE CONNECTORS AND HARNESS ASSEMBLIES

ELECTRONIC COMPONENTS (CONT'D)

Pass-Thru Case Connectors

   As stated previously, the transmission temp sensor is 
an integral part of the 8-way connector and wire 
harness assembly, as shown in Figure 18.

Continued on Page 16

    1  14-WAY SOLENOID CASE CONNECTOR AND HARNESS ASSEMBLY.
    2  N88 ON/OFF SOLENOID CONNECTO R (BLACK).
    3  N89 ON/OFF SOLENOID CONNECTO R (BLUE).
    4  N93 P WM SOLENOID CONNECTOR (GREEN).
    5  N90 P WM SOLENOID CONNECTOR (GREEN).
    6  N92 P WM SOLENOID CONNECTOR (GREEN).
    7  N283 P WM SOLENOID CONNECTOR (GREEN).
    8  N282 P WM SOLENOID CONNECTOR (GREEN).
    9  N91 P WM SOLENOID CONNECTOR (GREEN).
 10  8-WAY SENSOR CASE CONNECTOR AND HARNESS ASSEMBLY.
 11  OUTPUT SPEED SENSO R CONNECTOR (WHITE).
 12  NUMBER 2 PRESSURE SWITCH CONNECTOR   (SOME MODELS).
 13  NUMBER 1 PRESSURE SWITCH CONNECTOR   (SOME MODELS).
 14  TRANSAXLE FLUID TEMPERATURE SENSOR.
 15  INPUT SPEED SENSOR C ONNECTOR (YELLOW).

   There are 2 pass-thru case connectors and internal 
wire harness assemblies used on the "09D" 
transmissions   One is an 8-way connector that serves 
all of the internal sensors and switches, and one 14-
way connector that serves all of the solenoids, as 
shown in Figure 18.

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Figure 19

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8-Way Case Connector

Face View Looking Into

Both Case Connectors

14-Way Case Connector

14-WAY CASE
CONNECTOR

14-WAY CASE
CONNECTOR

8-WAY CASE

CONNECTOR

8-WAY CASE

CONNECTOR

16

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

ELECTRONIC COMPONENTS (CONT'D)

Pass-Thru Case Connectors (Cont'd)

   Both pass-thru case connectors are located on the 
right rear of the transmission case and both are 
retained with a single bolt, as shown in Figure 19.
   Refer to Figure 19 for terminal identification of the 
14-way and 8-way connectors.   Resistance charts for 
the internal electronic components through the case 
connectors are shown in Figure 20. You can also 
check the same components through the TCM 
connector, which verifies the integrity of the wires all 
the way to the TCM in Figure 21.

Electronic Components

Continued on Page 19

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Solenoid

Number     (Name)

Positive Meter Lead

Terminal No. (Wire Color)

Solenoid No. 1     (N88)

Solenoid No. 2     (N89)

Solenoid No. 3     (N90)

Solenoid No. 4     (N91)

Solenoid No. 5     (N92)

Solenoid No. 6     (N93)

Solenoid No. 9     (N282)

Solenoid No. 10   (N283)

1      (White)

2      (Black)

7      (Purple)

11    (Lt. Green)

3      (Yellow)

13    (Green)

5      (Red)

9      (White)

Negative Meter Lead

Terminal No. (Wire Color)

Case Ground

Case Ground

8      (Yellow)

12    (Brown)

4      (Lt Blue)

14    (Grey)

6      (Blue)

10    (Black)

Ohms

Resistance

10.0 - 16.0

10.0 - 16.0

4.0 - 8.0

4.0 - 8.0

4.0 - 8.0

4.0 - 8.0

4.0 - 8.0

4.0 - 8.0

 When comparing resistance readings of On/Off solenoids, the resistance should be within .5 Ohms of one another.
 When comparing resistance readings of PWM solenoids, the resistance should be within .5 Ohms of one another.

RESISTANCE CHART THROUGH 14-WAY CASE CONNECTOR

Temperature F° (C°)

-22°F (-30°C)

50°F (10°C)

77°F (25°C)

77°F (25°C)

77°F (25°C)

230°F (110°C)

293°F (145°C)

37K - 51K Ohms

5K - 8K Ohms

3K - 5K Ohms

230 - 265 Ohms

100 - 120 Ohms

Sensor

ID     (Name)

Positive Lead

Term. No. (Color)

TFT  (G93)

ISS   (G182)

OSS   (G195)

PS1   (G193)

PS2   (G194)

1      (Orange)

3    (White)

5    (Orange)

7    (Black)**

8    (Yellow)**

6    (Blue)

Case Ground

Case Ground

4    (Red)

Negative Lead

Term. No. (Color)

2      (Orange)

Ohms

Resistance

5.0M Ohms*

5.0M Ohms*

0 = Open

0 = Open

* The ISS and OSS are Hall Effect Sensors and should be checked using a scope under operating conditions.  The resistance values provided in 
the chart are from new sensors.  Resistance checks on these type of sensors would, at best, inform you of either open or grounded circuits within 
the sensor itself.

** Pressure switches are not used in all models of the 09D transmission.

RESISTANCE CHART THROUGH 8-WAY CASE CONNECTOR

Wire colors provided in these charts are "Observed Internal" colors.

Figure 20

17

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

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View looking into the TCM (J217)

View looking into the 52 pin TCM (J217) Connector

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41 42 43 44 45 46 47 48 49 50 51 52

Solenoid

Number     (Name)

Positive Meter Lead

Terminal No. (Wire Color)

Negative Meter Lead

Terminal No. (Wire Color)

Ohms

Resistance

Figure 21

RESISTANCE CHART THROUGH TCM 52-WAY CONNECTOR

Solenoid No. 1  (N88)

Solenoid No. 2  (N89)

Solenoid No. 3  (N90)

Solenoid No. 4  (N91)

Solenoid No. 5  (N92)

Solenoid No. 6  (N93)

Solenoid No. 9  (N282)

Solenoid No. 10  (N283)

TFT  (G93)

ISS  (G182)

OSS  (G195)

PS-1  (G193)

PS-2  (G194)

41   (Violet/Blue)

15   (Violet/Green)

30   (Yellow/Gray)

44   (Yellow/Black)

8   (Blue/Black)

39   (Black)

50   (White)

43   (Gray/Black)

6   (Blue/White)

17   (Green/Blue)

32   (Violet)

18   (Violet/Gray)

42   (Yellow/Violet)

31   (Blue/Violet)

16   (Yellow/Green)

4   (Green)

45   (Blue/Brown)

51   (Green)

38   (Black/Brown)

24   (Green/Blue)

25   (Blue/Green)

5   (Brown)

1 or 2   (Brown)

1 or 2   (Brown)

1 or 2   (Brown)

1 or 2   (Brown)

10 - 16

10 - 16

4.0-8.0

4.0-8.0

4.0-8.0

4.0-8.0

4.0-8.0

4.0-8.0

0 = Open

0 = Open

5.0M

5.0M

See Figure 20

External Harness wire colors provided in the chart above may vary depending on the year, make and 
model of the vehicle.

AUDI Q7
Under Right Front Seat

CAYENNE
Under Right Front Seat

TOUAREG
Under Right Front Seat

TCM LOCATIONS

18

Copyright © 2010 ATSG

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

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