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Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 476

SERVICE SPECIFICATIONS – A750F AUTOMATIC TRANSMISSION

SS–31

Transmission case adapter adapter x Transmission case

345

Oil pan x Transmission case

4.4

39 in.*lbf

Valve body oil strainer assembly x Transmission valve body assembly

100

Transmission valve body assembly x Transmission case

112

Parking lock pawl bracket x Transmission case

7.4

65 in.*lbf

Oil pump x Transmission case

214

Oil pump body x Stator shaft assembly

122

Lock plate x Transmission valve body assembly

6.4

57 in.*lbf

Shift solenoid valve SR x Transmission valve body assembly

6.4

57 in.*lbf

Shift solenoid valve S1 x Transmission valve body assembly

6.4

57 in.*lbf

Shift solenoid valve S2 x Transmission valve body assembly

100

ATF Temperature sensor x Transmission valve body assembly (36 mm)

112

ATF Temperature sensor x Transmission valve body assembly (12 mm)

100

Drain plug x Oil pan

285

Park/neutral position switch for Bolt

129

9.4

Park/neutral position switch for Nut

6.9

61 in.*lbf

Part tightened

N*m

kgf*cm

ft.*lbf

SERVICE SPECIFICATIONS – CLUTCH

SS–31

CLUTCH

SERVICE DATA

Pedal height from asphalt sheet

183.5 to 193.5 mm (7.224 to 7.618 in.)

Clutch pedal free play

5.0 to 15.0 mm (0.197 to 0.591 in.)

Clutch pedal push rod play at pedal top

1.0 to 5.0 mm (0.039 to 0.197 in.)

Disc rivet head depth

Maximum

0.3 mm (0.012 in.)

Flywheel sub-assembly runout

Maximum

0.1 mm (0.004 in.)

Clutch release point from pedal full stroke end position

25 mm (0.984 in.) or more

Clutch cover

Minimum depth

Minimum width

0.5 mm (0.020 in.)
6.0 mm (0.236 in.)

Clutch disc runout

Minimum

0.7 mm (0.028 in.)

Clutch start switch

ON (pushed)

OFF (released)

Blow 1

Ω

10 k

Ω or higher

Clutch start cancel switch
Resistance

S/W OFF 2 - 4

2 - 4 (Apply battery voltage to

terminals 1 and 3)

S/W ON 2 - 4 (Apply battery voltage

to terminals 1 and 3)

10 k

Ω or higher

10 k

Ω or higher

Below 1

Ω

SS–32

SERVICE SPECIFICATIONS – CLUTCH

TORQUE SPECIFICATIONS

Part tightened

N*m

kgf*cm

ft.*lbf

Clutch pedal sub-assembly x Clutch pedal support

347

Clutch pedal support set bolt x Body for bolt

184

Clutch pedal support set bolt x Body for nut

145

Clutch master cylinder assembly x Clutch pedal support

122

8.9

Clutch master cylinder assembly x Clutch master
cylinder to 2 way tube

155

Release cylinder bleeder plug x Clutch release cylinder
assembly

110

8.0

Clutch release cylinder assembly x Transmission
housing

120

8.7

Clutch release cylinder assembly x Clutch master
cylinder to 2 way tube

153

Clutch release cylinder assembly x Clutch master
cylinder to 2 way tube bracket

120

8.7

Clutch cover assembly x Flywheel sub-assembly

195

Release fork support x Transmission assembly

479

Clutch start switch assembly x Clutch pedal support

160

Clutch housing cover No. 1 x Transmission housing

120

8.7

Clutch line bracket x Transmission housing

194

Clutch accumulator x Transmission housing

120

8.7

Clutch accumulator x Flexible hose tube

155

Clutch pedal stopper bolt x Clutch pedal support

260

Clutch switch x Clutch pedal support

153

SS–32

SERVICE SPECIFICATIONS – RA61F MANUAL TRANSMISSION

RA61F MANUAL TRANSMISSION

SERVICE DATA

Reverse idler gear thrust clearance

STD:

MAX:

0.10 to 0.25 mm (0.0039 to 0.0098 in.)
0.25 mm (0.0098 in.)

Reverse idler gear radial clearance

STD:

MAX:

0.015 to 0.050 mm (0.0006 to 0.0020 in.)
0.050 mm (0.0020 in.)

Slotted pin drive in depth

0 to 0.5 mm (0 to 0.050 in.)

Transmission case oil seal dimension A

60.0 to 60.8 mm (2.362 to 2.394 in.)

Preload

0.45 to 1.35 N*m (4.59 to 13.77 kgf*cm, 3.98 to 11.95 in.*lbf)

Manual Transmission extension housing oil seal dimension
A

- 0.5 to 0.5 mm (- 0.197 to 0.197 in.)

6th gear thrust clearance

0.20 to 0.49 mm (0.0079 to 0.0193 in.)

3rd gear thrust clearance

0.09 to 0.52 mm (0.0035 to 0.0205 in.)

4th gear thrust clearance

0.12 to 0.38 mm (0.0047 to 0.0150 in.)

6th gear radial clearance

0.015 to 0.065 mm (0.0006 to 0.0026 in.)

3rd gear radial clearance

0.015 to 0.067 mm (0.0006 to 0.0026 in.)

4th gear radial clearance

0.015 to 0.067 mm (0.0006 to 0.0026 in.)

Input shaft runout

MAX:

0.03 mm (0.0012 in.)

Input shaft outer diameter

STD: A

C
D

MIN: A

C
D

34.002 to 34.015 mm (1.3387 to 1.3392 in.)
44.985 to 45.000 mm (1.7711 to 1.7717 in.)
44.985 to 45.000 mm (1.7711 to 1.7717 in.)
41.985 to 42.000 mm (1.6530 to 1.6535 in.)
32.967 to 32.974 mm (1.2979 to 1.2982 in.)
34.002 mm (1.3387 in.)
44.985 mm (1.7711 in.)
44.985 mm (1.7711 in.)
41.985 mm (1.6530 in.)
32.967 mm (1.2979 in.)

6th gear inside diameter

STD:

MAX:

51.015 to 51.040 mm (2.0085 to 2.0095 in.)
51.040 mm (2.0095 in.)

3rd gear inside diameter

STD:

MAX:

51.015 to 51.040 mm (2.0085 to 2.0095 in.)
51.040 mm (2.0095 in.)

4th gear inside diameter

STD:

MAX:

51.015 to 51.040 mm (2.0085 to 2.0095 in.)
51.040 mm (2.0095 in.)

Gear shift fork No. 2 or No. 3 claw and glove of the
transmission hub sleeve No. 2 clearance

No. 2 shift fork
No. 3 shift fork

0.28 to 0.84 mm (0.0110 to 0.0331 in.)
0.28 to 0.65 mm (0.0110 to 0.0256 in.)

6th gear synchronizer ring back and 6th gear spline end
clearance

STD:

MIN:

0.70 to 1.50 mm (0.0276 to 0.0591 in.)
0.70 mm (0.0276 in.)

3rd gear synchronizer ring back and 3rd gear spline end
clearance

STD: Inner

Middle

Outer

MIN: Inner

Middle

Outer

1.20 to 2.20 mm (0.0472 to 0.0866 in.)
0.60 to 1.80 mm (0.0236 to 0.0709 in.)
0.80 to 1.80 mm (0.0315 to 0.0709 in.)
1.20 mm (0.0472 in.)
0.60 mm (0.0236 in.)
0.80 mm (0.0315 in.)

4th gear synchronizer ring back and 4th gear spline end
clearance

STD:

MIN:

0.70 to 1.50 mm (0.0276 to 0.0591 in.)
0.70 mm (0.0276 in.)

3rd gear thrust washer thickness

STD:

MIN:

7.12 to 7.18 mm (0.2803 to 0.2827 in.)
7.12 mm (0.2803 in.)

Input shaft front bearing snap ring

Mark A

C
D

2.65 to 2.70 mm (0.1043 to 0.1063 in.)
2.70 to 2.75 mm (0.1063 to 0.1083 in.)
2.75 to 2.80 mm (0.1083 to 0.1102 in.)
2.80 to 2.85 mm (0.1102 to 0.1122 in.)
2.85 to 2.90 mm (0.1122 to 0.1142 in.)
2.90 to 2.95 mm (0.1142 to 0.1161 in.)

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