Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 145

1GR-FE ENGINE MECHANICAL – VALVE CLEARANCE

EM–13

Measured

Clearance

mm(in.)

Installed
Lifter Thickness
mm(in.)

5.060 ( 0.1992 )
5.080 ( 0.2000 )
5.100 ( 0.2008 )
5.120 ( 0.2016 )
5.140 ( 0.2024 )
5.160 ( 0.2031 )
5.180 ( 0.2039 )
5.200 ( 0.2047 )
5.210 ( 0.2051 )
5.220 ( 0.2055 )
5.230 ( 0.2059 )
5.240 ( 0.2063 )
5.250 ( 0.2067 )
5.260 ( 0.2071 )
5.270 ( 0.2075 )
5.280 ( 0.2079 )
5.290 ( 0.2083 )
5.300 ( 0.2087 )
5.310 ( 0.2091 )
5.320 ( 0.2094 )
5.330 ( 0.2098 )
5.340 ( 0.2102 )
5.350 ( 0.2106 )
5.360 ( 0.2110 )
5.370 ( 0.2114 )
5.380 ( 0.2118 )
5.390 ( 0.2122 )
5.400 ( 0.2126 )
5.410 ( 0.2130 )
5.420 ( 0.2134 )
5.430 ( 0.2138 )
5.440 ( 0.2142 )
5.450 ( 0.2146 )
5.460 ( 0.2150 )
5.470 ( 0.2154 )
5.480 ( 0.2157 )
5.490 ( 0.2161 )
5.500 ( 0.2165 )
5.510 ( 0.2169 )
5.520 ( 0.2173 )
5.530 ( 0.2177 )
5.540 ( 0.2181 )
5.550 ( 0.2185 )
5.560 ( 0.2189 )
5.580 ( 0.2197 )
5.600 ( 0.2205 )
5.620 ( 0.2213 )
5.640 ( 0.2220 )
5.660 ( 0.2228 )
5.680 ( 0.2236 )
5.700 ( 0.2244 )
5.720 ( 0.2252 )
5.740 ( 0.2260 )

0.021 - 0.040 ( 0.0008 - 0.0016 )

0.041 - 0.060 ( 0.0016 - 0.0024 )

0.061 - 0.080 ( 0.0024 - 0.0031 )

0.081 - 0.100 ( 0.0032 - 0.0039 )

0.101 - 0.120 ( 0.0040 - 0.0047 )

0.121 - 0.140 ( 0.0048 - 0.0055 )

0.141 - 0.149 ( 0.0056 - 0.0059 )

0.251 - 0.270 ( 0.0099 - 0.0106 )

0.271 - 0.290 ( 0.0107 - 0.01

14 )

0.291 - 0.310 ( 0.01

15 - 0.0122 )

0.31

1 - 0.330 ( 0.0122 - 0.0130 )

0.331 - 0.350 ( 0.0130 - 0.0138 )

0.351 - 0.370 ( 0.0138 - 0.0146 )

0.371 - 0.390 ( 0.0146 - 0.0154 )

0.391 - 0.410 ( 0.0154 - 0.0161 )

0.41

1 - 0.430 ( 0.0162 - 0.0169 )

0.431 - 0.450 ( 0.0170 - 0.0177 )

0.451 - 0.470 ( 0.0178 - 0.0185 )

0.471 - 0.490 ( 0.0185 - 0.0193 )

0.491 - 0.510 ( 0.0193 - 0.0201 )

0.51

1 - 0.530 ( 0.0201 - 0.0209 )

0.531 - 0.550 ( 0.0209 - 0.0217 )

0.551 - 0.570 ( 0.0217 - 0.0224 )

0.571 - 0.590 ( 0.0225 - 0.0232 )

0.591 - 0.610 ( 0.0233 - 0.0240 )

0.61

1 - 0.630 ( 0.0241 - 0.0248 )

0.631 - 0.650 ( 0.0248 - 0.0256 )

0.651 - 0.670 ( 0.0256 - 0.0264 )

0.671 - 0.690 ( 0.0264 - 0.0272 )

0.691 - 0.710 ( 0.0272 - 0.0280 )

0.71

1 - 0.730 ( 0.0280 - 0.0287 )

0.731 - 0.750 ( 0.0288 - 0.0295 )

0.751 - 0.770 ( 0.0296 - 0.0303 )

0.771 - 0.790 ( 0.0304 - 0.031

1 )

0.791 - 0.810 ( 0.031

1 - 0.0319 )

0.81

1 - 0.830 ( 0.0319 - 0.0327 )

0.831 - 0.850 ( 0.0327 - 0.0335 )

0.851 - 0.870 ( 0.0335 - 0.0343 )

0.000 - 0.020 ( 0.0000 - 0.0008 )

6
8

8 10

8 10 12 12

8 10 12 14 14
8

10 12 14 16

8 10 12 14 16 16
8 10 12 14 16 18

8 10 12 14 16 18 18

8 10 12 14 16 18

8 10 12 14 16 18 20

20
22

8 10 12 14 16 18

10 12 14 16 18 20

22
22

22
24

10 12 14 16 18
12 14 16 18 20

22
22

24
24

24
26

20
20

22
22

24
24

26
26

26
28

20
20

22
22

24
24

26
26

28
28

28
30

20
20

22
22

24
24

26
26

28
28

30
30

30
32

20
20

22
22

24
24

26
26

28
28

22
22

24
24

26
26

28
28

24
24

26
26

28
28

26
26

28
28

30
30

32
32

32
34

30
30

32
32

34
34

34
36

30
30

32
32

34
34

36
36

36
38

30
30

32
32

34
34

36
36

38
38

38
40

30
30

32
32

34
34

36
36

38
38

40
40

40
42

30
30

32
32

34
34

36
36

38
38

40
40

42
42

42
44

32
32

34
34

36
36

38
38

40
40

42
42

44
44

44
46

34
34

36
36

38
38

40
40

42
42

44
44

46
46

46
48

36
36

38
38

40
40

42
42

44
44

46
46

48
48

48
50

38 40 42 44 46 48 50 50
40 42 44
42 44
44

46 48 50 52 52

46 48 50 52 54 54

56 58 58

56 58 60 60

56 58 60 62 62

56 58 60 62 64 64

56 58 60 62 64 66 66

56 58 60 62 64 66 68 68

46 48 50 52 54

46 48 50 52 54
48 50 52 54
50 52 54
52 54
54

12 14 16 18
14 16 18
14 16 18
16 18
16 18
18
18

12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72

62 64 66 68 70 72

62 64 66 68 70 72
62 64 66 68 70 72

62 64 66 68 70 72 74

62 64 66 68 70 72
64 66 68 70 72
66 68 70 72
68 70 72
70 72
72

48 50 52 54 56 58 60

48 50 52 54 56 58 60
48 50 52 54 56 58 60

48 50 52 54 56 58 60
48 50 52 54 56 58 60
50 52 54 56 58 60
50 52 54 56 58 60
52 54 56 58 60
52 54 56 58 60
54 56 58 60
54 56 58 60
56 58 60
56 58 60
58 60
58 60
60
60

36 38 40 42 44 46

36 38 40 42 44 46
36 38 40 42 44 46

36 38 40 42 44 46
36 38 40 42 44 46
38 40 42 44 46
38 40 42 44 46
40 42 44 46
40 42 44 46
42 44 46
42 44 46
44 46
44 46
46
46

28 30 32 34

28 30 32 34
28 30 32 34
30 32 34
30 32 34
32 34
32 34
34
34

14 16 18 20 22 24
16 18 20 22 24
18 20 22 24
20 22 24
22 24
24

Valve Lifter Selection Chart (Intake)

A126377E01

EM–14

1GR-FE ENGINE MECHANICAL – VALVE CLEARANCE

Measured

Clearance

mm(in.)

Installed
Lifter Thickness
mm(in.)

0.021 - 0.040 ( 0.0008 - 0.0016 )

0.041 - 0.060 ( 0.0016 - 0.0024 )

0.061 - 0.080 ( 0.0024 - 0.0031 )

0.081 - 0.100 ( 0.0032 - 0.0039 )

0.101 - 0.120 ( 0.0040 - 0.0047 )

0.121 - 0.140 ( 0.0048 - 0.0055 )

0.141 - 0.160 ( 0.0056 - 0.0063 )

0.161 - 0.180 ( 0.0063 - 0.0071 )

0.181 - 0.200 ( 0.0071 - 0.0079 )

0.201 - 0.220 ( 0.0079 - 0.0087 )

0.221 - 0.240 ( 0.0087 - 0.0094 )

0.241 - 0.260 ( 0.0095 - 0.0102 )

0.261 - 0.280 ( 0.0103 - 0.01

10 )

0.281 - 0.289 ( 0.01

- 0.01

14 )

0.391 - 0.410 ( 0.0154 - 0.0161 )

0.41

1 - 0.430 ( 0.0162 - 0.0169 )

0.431 - 0.450 ( 0.0170 - 0.0177 )

0.451 - 0.470 ( 0.0178 - 0.0185 )

0.471 - 0.490 ( 0.0185 - 0.0193 )

0.491 - 0.510 ( 0.0193 - 0.0201 )

0.51

1 - 0.530 ( 0.0201 - 0.0209 )

0.531 - 0.550 ( 0.0209 - 0.0217 )

0.551 - 0.570 ( 0.0217 - 0.0224 )

0.571 - 0.590 ( 0.0225 - 0.0232 )

0.591 - 0.610 ( 0.0233 - 0.0240 )

0.61

1 - 0.630 ( 0.0241 - 0.0248 )

0.631 - 0.650 ( 0.0248 - 0.0256 )

0.651 - 0.670 ( 0.0256 - 0.0264 )

0.671 - 0.690 ( 0.0264 - 0.0272 )

0.691 - 0.710 ( 0.0272 - 0.0280 )

0.71

1 - 0.730 ( 0.0280 - 0.0287 )

0.731 - 0.750 ( 0.0288 - 0.0295 )

0.751 - 0.770 ( 0.0296 - 0.0303 )

0.771 - 0.790 ( 0.0304 - 0.031

1 )

0.791 - 0.810 ( 0.031

1 - 0.0319 )

0.81

1 - 0.830 ( 0.0319 - 0.0327 )

0.831 - 0.850 ( 0.0327 - 0.0335 )

0.851 - 0.870 ( 0.0335 - 0.0343 )

0.871 - 0.890 ( 0.0343 - 0.0350 )

0.891 - 0.910 ( 0.0351 - 0.0358 )

0.91

1 - 0.930 ( 0.0359 - 0.0366 )

0.931 - 0.950 ( 0.0367 - 0.0374 )

0.951 - 0.970 ( 0.0374 - 0.0382 )

0.971 - 0.990 ( 0.0382 - 0.0390 )

0.991 - 1.010 ( 0.0390 - 0.0398 )

0.000 - 0.020 ( 0.0000 - 0.0008 )

6
8

8 10

8 10 12 12

8 10 12 14 14
8

10 12 14 16

8 10 12 14 16 16
8 10 12 14 16 18

8 10 12 14 16 18 18

8 10 12 14 16 18

8 10 12 14 16 18 20

20
22

8 10 12 14 16 18

8 10 12 14 16 18 20

22
22

22
24

8 10 12 14 16 18

8 10 12 14 16 18 20

22
22

24
24

24
26

20
20

22
22

24
24

26
26

26
28

20
20

22
22

24
24

26
26

28
28

28
30

20
20

22
22

24
24

26
26

28
28

30
30

30
32

20
20

22
22

24
24

26
26

28
28

20
20

22
22

24
24

26
26

28
28

20
20

22
22

24
24

26
26

28
28

20
20

22
22

24
24

26
26

28
28

20
20

22
22

24
24

26
26

28
28

20
20

22
22

24
24

26
26

28
28

20
20

22
22

24
24

26
26

28
28

20
20

22
22

24
24

26
26

28
28

22
22

24
24

26
26

28
28

24 26 28
26 28
28

30
30

32
32

32
34

30
30

32
32

34
34

34
36

30
30

32
32

34
34

36
36

36
38

30
30

32
32

34
34

36
36

38
38

38
40

30
30

32
32

34
34

36
36

38
38

40
40

40
42

30
30

32
32

34
34

36
36

38
38

40
40

42
42

42
44

30
30

32
32

34
34

36
36

38
38

40
40

42
42

44
44

44
46

30
30

32
32

34
34

36
36

38
38

40
40

42
42

44
44

46
46

46
48

30
30

32
32

34
34

36
36

38
38

40
40

42
42

44
44

46
46

48
48

48
50

30 32 34 36 38 40 42 44 46 48 50 50

30 32 34 36 38 40 42 44

30 32 34 36 38 40 42 44
32 34 36 38 40 42 44
34 36 38 40 42 44
36 38 40 42 44
38 40 42 44
40 42 44
42 44

46 48 50 52 52

46 48 50 52 54 54

56 58 58

56 58 60 60

56 58 60 62 62

56 58 60 62 64 64

56 58 60 62 64 66 66

56 58 60 62 64 66 68 68

46 48 50 52 54

8 10 12 14 16 18

8 10 12 14 16 18
8 10 12 14 16 18

10 12 14 16 18
10 12 14 16 18
12 14 16 18
12 14 16 18
14 16 18
14 16 18
16 18
16 18
18
18

12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72

62 64 66 68 70 72

62 64 66 68 70 72
62 64 66 68 70 72

62 64 66 68 70 72 74

62 64 66 68 70 72
64 66 68 70 72
66 68 70 72
68 70 72
70 72
72

48 50 52 54 56 58 60

48 50 52 54 56 58 60
48 50 52 54 56 58 60

48 50 52 54 56 58 60
48 50 52 54 56 58 60
50 52 54 56 58 60
50 52 54 56 58 60
52 54 56 58 60
52 54 56 58 60
54 56 58 60
54 56 58 60
56 58 60
56 58 60
58 60
58 60
60
60

36 38 40 42 44 46

36 38 40 42 44 46
36 38 40 42 44 46

36 38 40 42 44 46
36 38 40 42 44 46
38 40 42 44 46
38 40 42 44 46
40 42 44 46
40 42 44 46
42 44 46
42 44 46
44 46
44 46
46
46

28 30 32 34

28 30 32 34
28 30 32 34
30 32 34
30 32 34
32 34
32 34
34
34

14 16 18 20 22 24
16 18 20 22 24
18 20 22 24
20 22 24
22 24
24

Valve Lifter Selection Chart (Exhaust)

A126378E01

1GR-FE ENGINE MECHANICAL – VALVE CLEARANCE

EM–15

HINT:
New lifter thickness [mm (in.)]

(k) Install the No. 3 camshaft sub-assembly.
(l)

Install the No. 3 chain tensioner assembly.

(m) Install the No. 4 camshaft sub-assembly.
(n) Install the camshaft.
(o) Install the No. 2 chain tensioner assembly.
(p) Install the No. 2 camshaft.

(q) Install the No. 1 chain tensioner assembly.

(1) Check that the timing marks of the camshaft

timing gears are aligned with the timing marks
of the bearing cap as shown in the illustration.

16. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

LH (See page

EM-57

)

17. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

(See page

EM-58

)

18. INSTALL IGNITION COIL ASSEMBLY (See page