Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 131

ENGINE HOOD / DOOR  –  FRONT DOOR

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(b) Install the hole plug.

12. INSTALL FRONT DOOR WINDOW FRAME REAR 

LOWER
(a) Install the front door window frame rear lower, and 

temporarily tighten the bolt.

13. INSTALL FRONT DOOR LOWER FRAME BRACKET 

GARNISH
(a) Install the front door lower frame bracket garnish 

with the bolt and 2 screws.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

14. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY 

FRONT LOWER
(a) Install the front door frame sub-assembly front lower 

with the screw.

(b) Temporarily tighten the bolt.

15. INSTALL FRONT DOOR GLASS RUN

(a) Install the front door glass run.

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ENGINE HOOD / DOOR  –  FRONT DOOR

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(b) Tighten the front door window frame rear lower to 

the specified torque with the bolt.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

(c) Tighten the front door frame sub-assembly front 

lower to the specified torque with the bolt.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

(d) Install the hole plug.

16. INSTALL FRONT DOOR WEATHERSTRIP

(a) Install the front door weatherstrip.

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ENGINE HOOD / DOOR  –  FRONT DOOR

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17. INSTALL FRONT DOOR CHECK ASSEMBLY

(a) Apply MP grease to the sliding areas of the door 

check.

(b) Install the front door check onto the door panel with 

the 2 nuts.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

(c) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 
1324 or the equivalent.

(d) Install the front door check onto the body panel with 

the bolt.
Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)

18. INSTALL FRONT DOOR INSIDE PANEL PLATE

(a) Install the front door inside panel plate with the 4 

screws.

19. INSTALL FRONT DOOR SERVICE HOLE COVER

(a) Apply butyl tape to the door panel, then install the 

new front door service hole cover as shown in the 
illustration.
HINT:
•

When installing the service hole cover, pull the 
links out through service hole.

•

There should be no wrinkles or folds after 
attaching the service hole cover.

•

After attaching the service hole cover, check the 
quality of the seal.

20. INSTALL FRONT NO. 1 SPEAKER (See page 

AV-59

)

21. INSTALL FRONT DOOR GLASS OUTER 

WEATHERSTRIP ASSEMBLY
HINT:
Use the same procedure as for the LH side (see page 

ET-40

).

22. INSTALL OUTER REAR VIEW MIRROR

HINT:
Use the same procedure as for the LH side (see page 

MI-11

).

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ENGINE HOOD / DOOR  –  FRONT DOOR

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23. INSTALL FRONT NO. 2 DOOR SERVICE HOLE 

COVER
(a) Install the front No. 2 door service hole cover with 

the 4 screws.

24. INSTALL FRONT DOOR TRIM BOARD SUB-

ASSEMBLY
(a) Connect the front door lock remote control cable 

and front door inside locking cable.

(b) Engage the 10 clips and install the front door trim 

board.

(c) Tighten the 2 screws.

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