Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 107

1GR-FE ENGINE CONTROL SYSTEM  –  SFI SYSTEM

ES–383

ES

(b) Connect the EVAP pressure tester tool to the canister 

with the adapter.

(c) Pressurize the EVAP system to 3.2 to 3.7 kPa (24 to 28 

mmHg).

(d) Apply soapy water to the piping and connecting parts of 

the EVAP system.

(e) Look for areas where bubbles appear. This indicates the 

leak point.

(f)

Repair or replace the leak point.

HINT:
Disconnect the hose between the canister and the fuel tank 
from the canister. Block the canister side and conduct an 
inspection. In this way, the fuel tank can be excluded as an 
area suspected of causing fuel leaks.

NEXT

(a) Replace the canister assembly (See page 

EC-9

).

              Go to step 37

30

REPLACE CANISTER ASSEMBLY

Inspection Area*

Fuel Tank Vent Hose

Fuel Tank

*: Check for disconnection and/or cracks

Air Inlet Port

Inspection Area*

Canister Filter

Canister

Vent Hose

A112652E01

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1GR-FE ENGINE CONTROL SYSTEM  –  SFI SYSTEM

ES

NOTICE:
When replacing the canister, check the canister 
pump module interior and related pipes for water, 
fuel and other liquids. If liquids are present, check 
for disconnections and/or cracks in the following: 1) 
the pipe from the air inlet port to the canister pump 
module: 2) the canister filter; and 3) the fuel tank 
vent hose.

NEXT

(a) Disconnect the connector and the hoses from the purge 

VSV.

(b) Remove the purge VSV.
(c) Install a new purge VSV.
(d) Reconnect the connector and hoses.

NEXT

NEXT

NEXT

(a) Check that the EVAP purge port of the intake air surge 

tank is not clogged. If necessary, replace the intake air 
surge tank.

NEXT

(a) Replace the ECM (See page 

ES-446

).

NEXT

              Go to step 37

31

REPLACE VACUUM SWITCHING VALVE ASSEMBLY NO. 1 (PURGE VSV)

Purge VSV

G035658E02

              Go to step 37

32

REPAIR OR REPLACE HARNESS OR CONNECTOR

              Go to step 37

33

REPLACE EVAP HOSE (INTAKE AIR SURGE TANK - PURGE VSV)

              Go to step 37

34

INSPECT INTAKE AIR SURGE TANK

              Go to step 37

35

REPLACE ECM

              Go to step 37

1GR-FE ENGINE CONTROL SYSTEM  –  SFI SYSTEM

ES–385

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(a) Repair the malfunctioning areas indicated by the DTCs 

that had been confirmed when the vehicle was brought 
in.

NEXT

NOTICE:
•

The EVAP SYSTEM CHECK (AUTO OPERATION) 
consists of five steps performed automatically by the 
intelligent tester. It takes a maximum of approximately 
18 minutes.

•

Do not perform the EVAP SYSTEM CHECK when the 
fuel tank is more than 90 % full because the cut-off 
valve may be closed, making the fuel tank leak check 
unavailable.

•

Do not run the engine during this operation.

•

When the temperature of the fuel is 35

°C (95°F) or 

more, a large amount of vapor forms and any check 
results become inaccurate. When performing an EVAP 
SYSTEM CHECK, keep the temperature below 35

°C 

(95

°F).

(a) Clear DTCs (See page 

ES-38

).

(b) Select the following menu items: DIAGNOSIS / 

ENHANCED OBD II / SYSTEM CHECK / EVAP SYS 
CHECK / AUTO OPERATION.

(c) After the SYSTEM CHECK is completed, check for 

pending DTCs by selecting the following menu items: 
DIAGNOSIS / ENHANCED OBD II / DTC INFO / 
PENDING CODES.
HINT:
If no pending DTCs are found, the repair has been 
successfully completed.

NEXT

CONFIRMATION DRIVING PATTERN

HINT:
After a repair, check the Monitor Status by performing the Key-Off Monitor Confirmation and Purge Flow 
Monitor Confirmation described below.
1.

Key-off monitor confirmation
(a) Preconditions

The monitor will not run unless:
•

The vehicle has been driven for 10 minutes or more (in a city area or on a free way)

•

The fuel tank is less than 90 % full

•

The altitude is less than 8,000 ft (2,400 m)

•

The Engine Coolant Temperature (ECT) is between 4.4

°C and 35°C (40°F and 95°F)

36

REPAIR OR REPLACE PARTS AND COMPONENTS INDICATED BY OUTPUT DTCS

              Go to step 37

37

PERFORM EVAP SYSTEM CHECK (AUTO OPERATION)

COMPLETED

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1GR-FE ENGINE CONTROL SYSTEM  –  SFI SYSTEM

ES

•

The Intake Air Temperature (IAT) is between 4.4

°C and 35°C (40°F and 95°F)

•

The vehicle remains stationary (the vehicle speed is 0 mph [0 km/h])

(b) Monitor Conditions

1. Allow the engine to idle for at least 5 minutes.
2. Turn the ignition switch OFF and wait for 6 hours (8 or 10.5 hours).

HINT:
Do not start the engine until checking MONITOR STATUS. If the engine is started, the steps 
described above must be repeated.

(c) Monitor Status

1. Connect an intelligent tester to the DLC3.
2. Turn the ignition switch ON and turn the tester ON.
3. Select the following menu items: DIAGNOSIS / ENHANCED OBD II / MONITOR STATUS.
4. Check the Monitor Status displayed on the tester.

HINT:
If INCMP is displayed, the monitor is not completed. Make sure that the preconditions have 
been met, and perform the Monitor Conditions again.

2.

Purge flow monitor confirmation (P0441)
HINT:
Perform this monitor confirmation after the Key-Off Monitor Confirmation shows COMPL (complete).
(a) Preconditions

The monitor will not run unless:
•

The vehicle has been driven for 10 minutes or more (in a city area or on a free way)

•

The ECT is between 4.4

°C and 35°C (40°F and 95°F)

•

The IAT is between 4.4

°C and 35°C (40°F and 95°F)

(b) Monitor Conditions

1. Release the pressure from the fuel tank by removing and reinstalling the fuel cap.
2. Warm the engine up until the ECT reaches more than 75

°C (167°F).

3. Increase the engine speed to 3,000 rpm once.
4. Allow the engine to idle and turn A/C ON for 1 minute.

(c) Monitor Status

1. Turn the ignition switch OFF (where ON or the engine is running).
2. Connect an intelligent tester to the DLC3.
3. Turn the ignition switch ON and turn the tester ON.
4. Select the following menu items: DIAGNOSIS / ENHANCED OBD II / MONITOR STATUS.
5. Check the Monitor Status displayed on the tester.

HINT:
If INCMP is displayed, the monitor is not completed. Make sure that the preconditions have 
been met, and perform the Monitor Conditions again.

MONITOR RESULT

Refer to CHECKING MONITOR STATUS (See page 

ES-20

).

The test value and test limit information are described in the following table. This information is included 
under MONITOR RESULT in the emissions-related DTC sections:
•

MID (Monitor Identification Data) is assigned to each emissions-related component.

•

TID (Test Identification Data) is assigned to each test value.

•

Scaling is used to calculate the test value indicated on generic OBD II scan tools.

EVAP - Key-off Type

MID

TID

Scaling

Unit

Description

$3D

$C9

Multiply by 0.001

kPa

Test value for small leak (P0456)

Refer to pressure D

*

$3D

$CA

Multiply by 0.001

kPa

Test value for gross leak (P0455)

Refer to pressure E

*

$3D

$CB

Multiply by 0.001

kPa

Test value for leak detection pump stuck OFF (P2401)

Refer to pressure A

*